The Load cell model 8451 has been developed for measuring the forces that occur during press operation. The internal measuring elements have a rugged design, which mean they can cope reliably with the steep force curves that are typical of press applications. They can be fitted or replaced quickly and easily on the press ram without the need for additional components around them. The force sensor is placed between the tool and the press ram and can thus measure the actual compression force directly in the axis of operation. The load cell measures the compression forces between the circular contact surfaces of plunger and tool. The pin on its top side and hole on its lower face are simply provided for mechanical fixing and centering the components correctly. The connecting cables are suitable for drag chains, designed for many movements and stably fastened in the sensor housing.
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The measuring element of the load cell consists of a double bending beam on which strain gages are applied. The applied force detunes the measuring bridge so that a proportional output voltage is generated. The strain gages on the measuring element are protected against dirt and water spray by a rubber bellows. The sensor can be easily mounted via two mounting holes. The tension or compression force to be measured is introduced at the opposite end perpendicular to the sensor axis. Due to its special design, the influence by an extension (e.g. touch finger) on the measuring signal is low. Overload protection can be realized with little effort using a mechanical stop. FEATURES For tension and compression forces Measuring ranges from 0 ... 5 N to 0 ... 2 kN Relative non-linearity: ≤ ±0.1 % F.S. Very low mounting height Simple force application Material aluminium or stainless steel Special design on request burster TEDS optionally available
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This miniature force sensor was optimised with respect to its height and is, at only 3.4 mm, the lowest known sensor with strain gage technology. Hardly higher than the diameter of its connection cable, it can also be housed in conditions where space is limited. Along with its minimal geometry, the force sensor is also particularly light. It has a high resonance frequency to follow quickly changing load alternations. Despite its extreme miniaturisation, in its application it remains completely robust and suitable for industry, not only with regard to the highly flexible cable connections or the full welding of sensors for the measurement ranges ≥ 0 … 10 N. The miniature compression force sensors are flat, cylindrical discs with covered bottoms. The central load application button for taking on compression forces is an integrated part of the top, which is the sensor‘s membrane.
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The sensor element consists of a double bending beam with applied strain gages. Changes in the ohmic resistance of the strain gage fullbridge caused by applied forces are converted into electrical voltages. The precise value (characteristic value) of the output voltage, resulting from the application of a rated force to the sensor, is specified in the accompanying calibration protocol. The sensor has to be mounted by two screws on the cable side. The opposite side is meant to receive applied forces (loads). Once the rated stress or strain is exceeded by 20 %, further deflection of the bending beam is prevented by an integrated, mechanical stop. This protects the sensor element against permanent deformation.
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The force to be measured must be introduced axially and perpendicularly to the entire surface of the inner and outer bands of the sensor in the opposite direction. Conversion of the acting force into an electrical output signal is performed by strain gages connected together in a full bridge circuit. To achieve optimal accuracy, the base of the sensor should rest on a smooth level surface, hardened to at least ≥ 58 HRC with sufficient dimensions. The base cover welded to the surface has a stabilizing effect on the sensor element. Lateral forces must be avoided anyway as they distort the measured results. Tension and bending relief for the sensor cable is to be carried out on the machine side. FEATURES: — Measuring ranges from 0 ... 100 N to 0 ... 200 kN — Centric throughout hole — Flat disc design — Made of stainless steel — Completely welded sensor body — Nominal characteristic value standardization possible — burster TEDS optionally available
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