Counting machine elmor C1: accessories and variants Conveyor bowls The parts to be counted with the elmor C1 counting machine are transported in a vibrating conveyor and are singularised by means of a sorting element. Both the conveyor bowl as well as the sorting element can be selected among different variants , depending on the properties of the product to be counted. A) Standard conveyor bowl made of anodised Aluminium with universal – sorting element FS0. FS0 is manually adjustable for all part sizes from 0.1 to 18 mm in diameter. B) Special sorting elements instead of FS0: FS1, manually adjustable, optimised for cereals, rice, paddy and products of similar shape and size FS2: manually adjustable, optimised for corn, soybeans, peas, beans and products with similar shape and size FS3: fine-drive adjustable in height and width, for very flat seeds or flat mechanical parts with the following dimensions: width: 0.5 to 10 mm, height: 0.5 – 8 mm, maximum length: 20 mm C) Special conveyor bowl with additional lateral opening for mechanically eliminating of accompanying substances, suitable for corn, cereals, soybean, paddy, etc. The height of this opening can be adjusted from 0 to 5 mm and allows unwanted accompanying substances laterally be sorted out. Not suitable for parts smaller than 1 mm in diameter. Can be used with sorting elements FS0, FS1, FS2, or FS3 combined. D) To meet the needs of various industries, the conveyor bowls can be made of other materials . These bowls are for example extremely impact resistant or correspond to the rules of the FDA, etc. Such trays can be made from various basic materials like Titanium, PEEK, Polyamide and others. E) The standard aluminum bowls can be treated or coated in order to satisfy specific requirements. With increased mechanical stress or when in contact with food, the surface can be hard anodized. A hard coating of nickel has a high surface hardness and is FDA approved, Polyurethane (PU) coating permits rapid transport of heavy mechanical parts and prevents noise and wear. Again, FDA approved materials can be used. F) Feeder Bowl with vertical outlet: Short cycle times are possible, as the seeds leave the bowl after a short run time. Advantageous when many different lots must be processed, often used for the fast 1000 grain weight measurement. Used for seeds which can be easily singularised like Crop, Soy, Corn, Canola etc. The seeds should have a diameter of 2 mm or more. Volume 0.8 litres, or about 2500 kernels of Corn. Dual Product Outlet The dual product outlet can increase the productivity in Preset Mode (= repetitive batch counting). Each time when a batch is counted, the outlet switches to the other side and the counter restarts automatically. The dual discharge chute is intended to be used for counting crop seeds or corn, which are filled directly into bags, but can also be used for other seeds with 1mm diameter or more. Automatic Seed Weight Sorter Each single seed of a lot is automatically placed on a scale. The Automatic Seed Weight Sorter measures the weight of each seed and compares it with one or several limits. According to the result of this comparison, the weighed seed is then transferred into two or more containers. So the parts can weighed and sorted either into good and bad parts or into several weight classes. Filling Carousel The C1 parts counter can be combined with the elmor 780 carousel filler. The carousel filler allows semi automatic, to a large extent unsupervised filling of vials, tubes, small containers as well as bags from paper, glassine or composite material. Filling adapter Adapter for small containers, bottles, laboratory tubes etc. This adapter allows dustfine and costly parts to be filled directly into containers. The C1 seed counter can be started only when a container is present.The filling adapters are manufactured individually on request. Dust Cover If specific small parts are processed, a dust cover can be of advantage. This is for example the case with pharmaceutical components, implants or with parts that need to be processed in a protective atmosphere. In this case, nitrogen or other gases or may be introduced through the dust cover. Ionizer When transporting small parts in the vibrating conveyor bowl there is a risk that the parts can become electrostatically charged. The correct separation of the charged parts becomes difficult. With an ionizer, the charged parts can be neutralised, shortly before leaving the bowl, in the region of the sorting element. The ionizer used in elmor C1 seed counter is manufactured by a specialized company, which is represented worldwide. The head of the ionizer is attached inside of a dust cover. Receipt Printer for Seed Counter elmor C1 The result of each completed count is printed automatically. The printing is done in plain text and bar code. During sample preparation or inventory counts many customers have expressed a wish to be able to print the determined number immediately. This can be done with this new accessories for the C1 counter. Faulty manual recordings are obsolete. Technical data: Paper: standard thermopaper rolls, 80mm width. Internal cutter, label length 64mm Barcode: Code 128 (International Standard ISO/IEC 15417), other codes on request Power supply: 100 – 240V, 50/60Hz The C1 seed counter must be equipped with an elmor printer interface board Feeding Conveyor elmor 610 Feeding conveyor and storage hopper for automatic refilling of the conveyor bowls of the counting machines elmor C1, C3 or CX Intermediate storage container of counted parts When a seed counter is combined with a packaging machine, it may be advantageous to add a container for synchronization therebetween. When the counting operation has finished and the packing machine is ready, a discharge flap is opened briefly, so that the content of the container is discharged into the packaging machine. Then the flap closes and the counting machine begins with a new operation. As a result, the waiting time that would be needed before a packaging machine is ready for the next lot can be greatly reduced, allowing a shorter cycle time. Depending on the task different volumes can be realized.
France
The C-Pills, a semi-automatic machine designed for counting capsules and film-coated tablets, is a product of CDA tailored specifically for the pharmaceutical, food, and animal feed industries. It distinguishes itself through its robust construction, utilizing premium materials such as mirror-polished stainless steel, glass, and food-grade plastic (POM c). Operating with efficiency, the C-Pills relies on a vibrating hopper for a consistent supply of tablets and capsules to the rotary table. These pharmaceutical items are then guided with precision along the periphery of the Rotary Glass Table. As they move, they drop into a counting airlock, creating optimal spacing between each item through a laser curtain, facilitating accurate counting. With an impressive counting capacity of 1,000 capsules or tablets per minute (for size 0), the C-Pills ensures maximum productivity, meeting the high demands of the pharmaceutical industry.
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The machine fully automatically counts the small spare parts and packs them into a bag. Spare parts like screw nut bolt hardware or fastener accessories parts. Filling into a zipper bag or vffs pillow bag or tubular bag.It is faster than a hopper counting machine and high accuracy than a normal weighing machine. 1. Accurate: overlap can also be accurately counted,Statistical error is less than 1‰, only positive error. Relative to the maximum error of 10 - 20 grains of weighing and packaging equipment on the market, the product can save more than 1% of material cost waste.2. Fast: 12,000 grains/minute (φ1.2mm) .For 10 mm square connector material, speed 6-7 packs per minute, 1000pcs. 3. Strong compatibility: N materials can be counted in one machine.4. One-click emptying of remaining materials and quick replacement. 5. Interconnected with ERP system. 6. Exceeding standard packages can automatically enter the return system.7. Intelligent detection and alarm function.
Germany
Tecnimodern automatic counting and weighing machines allow you to count and weigh different parts such as screws, nuts, washers, parts (metal or plastic), dowels, small hardware, confectionery. Thanks to the simple set-up, you can switch from one type of part to another in a few seconds. The frame counting cell, controlled by the PLC and equipped with a filter, counts only parts and no waste. Weighing is performed by a calibrated scale. The control panel allows very easy access to the settings and displays errors in plain text.
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1 Accuracy:99.9% according to the quantity with fiber counting which is a much big range of direct, fast, and stable reaction speed.End weighing director is optional for higher accuracy by rejecting the out tolerance dose. 2 Capacity: About 100~300 pcs /min per plate according to the exact product. 3 Durable: Lower malfunction rate and Lifetime of About 10 years. 4 Versatility: The same one torsional vibrator is able used for a certain range of products in different sizes and shapes. Ergonomic condition: ergonomic condition operation area for the parts manually feeding which is unworkable with the machine. Feeding: Staff is convenient for feeding enough parts into the torsional vibrator which the height is about 800~900mm above the grand.A fully automatic elevator or hopper is optional. Quickly format change: remaining parts will be cleared in 5 min by pressing one button. Lower Noise and surface wear with the specific glue on the surface of the torsional vibrator.
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