Switzerland
Manufacturer/ Producer
Switzerland
In the metal industry, die-casting is a manufacturing process of high precision. After heating to a liquid state, the alloys are filled mechanically and under high pressure into a steel form. At DGS Druckguss Systeme AG, the common metal alloys are aluminium and magnesium. The process is used for the production of great quantities of the same part (serial production) which are constant in shape and with a refined surface finish. In the die-casting process, it is possible to realize a mass production very economically and with high dimensional accuracy. In 1910, casting of the metals lead, zinc and tin became common in Europe. This manufacturing process became known in America under the name of “injection casting”. More and more the term was substituted with “die-casting”. The first production companies in Switzerland were Injecta in Teufenthal in 1920 and Bühler in 1925, which has now become DGS Druckguss Systeme AG. Since then, the process has been developed continually to constantl
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Perfect die-casting components are not the only strength of the DGS brand. As a process-oriented full-service partner we offer numerous complementary services to our customers. In our development department we work with state-of-the-art CAD and CAM equipment, which enables us able to perform client-specific FEM calculations and complete die-casting process simulations. To ensure the best possible production efficiency, we are in contact with our client’s experts in the early stages of design and prototyping, a collaboration which continues after the casting process. Our know-how goes far beyond quality checks and logistics; in many cases we take over the responsibility for development, surface finishing, shot peeling, machining, galvanising, coating, painting and the assembly of parts and systems. The result from the client’s point of view: less interfaces and more time for essentials.
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We are fully aware that global resources are limited and the contamination of the ecological system is continually increasing. An environmentally friendly direction is one of our major aims, and therefore we comply with the following enterprise policy: We comply with and fulfil all relevant environmental laws and regulations. In the development and production processes of our products the impact on the environment is carefully assessed, with natural resources used circumspectly. With competent environmental management (acc. ISO-14001) we fulfil the realisation of our environment policy. Our employees contribute decisively to our environment policy in practice. Great care is taken to ensure they receive the best possible information and training. With a permanent and continuous improvement process we advance the quality of our environmental actions. We prefer suppliers who act ecologically. We work together cooperatively with the relevant government administration and conduct an open
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10 Industriestrasse,
9015 St. Gallen - Switzerland
China
Material: A356, A360, A380, ADC12 Process: Sand casting + machining Gravity casting + machining Die casting + machining Low pressure casting + machining Application: Air compressor Pumps Concrete plant equipment
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Material: custom size: according to drawings Our company (Huan-Tai) is rooted in China since mid-90’s. As one of the early runners, we bring value to the table through our capabilities in engineering, quality control and schedule management that meet the high expectations of overseas customers in stability, consistency and predictability. We focus on quality and consistency. Batch production are always consistent with sample. Our Quality assurance: 1. Non-destructive test (NDT): magnetic particle examination (MPE), ultrasonic examination (UE), liquid penetration examination (LPE), X ray. 2. Experienced inspector on dimensions, CMM dimension testing and other tools. 3. To maintain our reputation, we still have excellent return and claim policy even some rare defects. 4. Our prices are always competitive. 5. Spectrometers to assure the material.
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Huan-Tai has been a supplier to the aluminum Industry for over 27 years providing dross pans and sow molds to almost every major aluminum producer in our industry. We are specialist in designing castings for cooling slat cake and black dross. On average our multi-chamber castings will improve the overall recovery of salt cake and black dross by 20 - 40% or 3 to 4 aluminum percent in the material. We do this by quickly cooling the slat cake and black dross. Mass matters when processing dross. It is the lowest cost and most reliable and lowest maintenance method for cooling salt cake and dross and preserving metal units. Salt Cake and dross pans in the past were typically designed to a thickness of 38 – 40mm. Holding huge quantities of materials that would take anywhere from 18 -24 hours to cool before dumping. Over time they would distort and crack and need periodic replacement.
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