FLEXPLAS

Cutting-edge FLEXT Series Extruders Flexplas proudly offer a wide range of FLEXT Series Single-Screw Extruders, either as a stand-alone extrusion machine or as part of a complete extrusion-system. All Flexplas extruders are characterized by an open, robust, and proven construction and high-quality craftsmanship. Screw diameters from 20 to 120 mm and process lengths of 25D to 30D combined with the appropriate screw geometry guarantee excellent plasticizing and maximum output for all popular thermoplastics. Digital, self-optimizing PID temperature control and a blower cooling system ensure outstanding process stability. Other features include Sliding hopper, ceramic heaters, screw designed for every type of material, energy-saving system, digital extruder control with touch screen. Flexplas FLEXT-series extruders boast many a feature as standard. We also present various customized options for our customers to meet their production requirements.

Flexplas designs and manufactures turnkey extrusion lines for flexible PVC hoses reinforced with a spring steel wire and PVC coated spring steel wire helix. That is, we build all the machines and tooling systems that are necessary to produce “PVC-steel wire hose”. We realize this with our technological know-how and perfected craftsmanship. With our complete equipment you can produce a wide range of hose diameters extending from small to larger, according to your need. The complete line is automated, equipped with modern production management systems, and constructed as energy-efficient which includes the use of energy-efficient motors of the latest generation and LED lighting concepts. Furthermore, the machine has been designed to ensure a safe, easy, and time-saving operation after an accidental power failure or emergency stop. This also applies to relevant data items.

Flexplas designs and manufactures turn-key extrusion lines for the manufacture of PVC hoses. We build all the machines and tooling systems that are necessary for production. Flexplas PVC hose extrusion line boasts the latest technology enabling optimum performance at the highest line speeds. The whole extrusion system is controlled via a single master control panel including a large touch screen PLC. With our complete equipment you can produce a wide range of PVC hoses with diameters extending from small to larger, according to your need. Flexplas hose extrusion line helps the customer renovate their line of production for the purpose of increasing productivity, quality, and traceability with the contemporary design and fully controlled unit with or without the operator. The complete line is automated, equipped with modern production management systems, and constructed as energy efficient.

Flexplas designs and manufactures turn-key extrusion lines for the manufacture of a wide range of Multipurpose suction and delivery hoses with flexible PVC/PU wall and rigid PVC helix. We build all the machines and tooling systems that are necessary to produce all types of “Spiral hose”. Flexplas suction and delivery hose extrusion line features the latest technology enabling optimum performance at the highest line speeds. The whole extrusion system is controlled via a single master control panel including a large touch screen PLC. With our complete equipment you can produce a wide range of hose diameters extending from small to larger, according to your need. Flexplas Spiral hose extrusion line helps the customer renovate their line of production for the purpose of increasing productivity, quality, and traceability with the contemporary design and fully controlled unit with or without the operator. The complete line is automated, equipped with modern production management systems.

Flexplas offers turn-key extrusion lines for Medical Tubing production to the manufacturers in the medical and laboratory equipment sectors. Our customers can produce a broad spectrum of medical hoses out of Flexplas extrusion lines such as flexible PVC medical tubing in O.D. range 2 – 12 mm, PP and PE medical tubing in O.D. range 2 – 4 mm, multi-lumen medical tubing, and more. Flexplas high-speed medical tube extrusion lines are reliable and robust systems to help you serve the medical sector the best quality medical hoses and tubes. Features: *High speed extrusion line for manufacturing of medical tubing *Customized design to meet customer requirements *Master control panel with Smart PLC system with color touch screen. Remote control of the complete line with one master control panel *CE marking certifying full compliance with corresponding EU standards.

Flexplas designs and manufactures turn-key extrusion lines for the manufacture of a wide range of TPU hoses with spring wire helix or PVC helix reinforcement. We build all the machines and tooling systems that are necessary to produce all types of “PU ducting”. Flexplas PU hose extrusion line boasts the latest technology enabling optimum performance at the highest line speeds. The whole extrusion system is controlled via a single master control panel including a large touchscreen PLC. With our complete equipment you can produce a wide range of hose diameters extending from small to larger, according to your need.

Crafted for your profile in a perfect way Flexplas designs and manufactures turn-key extrusion lines for the manufacture of flexible tape and profile. We build all the machines and tooling systems that are necessary for production. Flexplas profile extrusion line boasts the latest technology enabling optimum performance at the highest line speeds. The whole extrusion system is controlled via a single master control panel including a large touchscreen PLC. With our complete equipment you can produce a wide range of hose diameters extending from small to larger, according to your need. Features: *High-speed extrusion line for the best quality profile and tape *Production of sizes as per customer need *Customized design to meet customer requirements *Master control panel with Smart PLC system with color touch screen. *Remote control of the complete line with one master control panel. *Downstream equipment can be separated and installed to another production line when necessary.

WHY THROW MONEY AWAY? If you are producing hoses, tubes, or profiles, ideally there would be zero scrap from your production operation. However, even the most efficient operation produces a percentage of scrap material. This is the money that you are losing. Why throw money away? Since the cost of plastic material, which has been constantly rising over the past years, is a large overhead cost to your business, Flexplas offers you very efficient and economical recycling systems to save up your money. With Flexplas recycling lines, you will be able to recycle your scrap plastic material and re-feed them back into your production for additional cost savings. Using an in-house Flexplas Recycling System you will be able to utilize a very high % of scrap back into your main production representing a very fast return on investment.

FLEXPLAS DRIVEN CONVEYORS are designed to your specifications and adapted to your specific extrusion line and manufacturing requirements for maximum efficiency Flexplas take-away conveyors are designed with tilt/dump tables to be used when cutting flexible hoses and tubing. Typically located directly after cutting devices, Driven Conveyors enhance the cut length tolerance and cut quality by supporting and transporting the hose away from the cutter bushing at adjustable speeds typically more than line speed, eliminating accumulation and sorting confusion. The hose can then be optionally ejected by a pneumatic ejector system into a collection tray for operator removal or for coiling by a winding machine. The driven conveyor automatically discharges parts to a collection tray for this purpose. Our conveyors can be optionally configured for one side or dual side collection which is for double extrusion of the hose on the same extrusion line.

State-of-the-art design for the application Flexplas offers a wide range of Cutters including Servo Cutters, Servo Flywheel (Rotary) Cutters, Pneumatic Guillotine Cutters, Cut-Saws and Haul-Off Cutter (Caterpillar Puller-Cutter) Units to meet the exact requirements of the application and industry. High precision, easy repeatable cutting Flexplas high precision FLEXI-CUT Series Cutters allow cutting all types of flexible hoses, tubes, and small profiles, including hoses embedded with wire. We design and construct Flexplas cutting units with tailor-made cuts as per customer’s project requirements. FLEXI-CUT Series Cutting Machines are suitable for cutting hoses and profiles by means of saw blades or cutting blades, and they link seamlessly with your extrusion line. Advanced technology ensures the precision, repeatable accurate cutting of hoses, tubes, tapes, and profiles always for superior production. Easily adaptable to high line speeds.