With its VEN SPRAY PERFECT Venjakob has the innovative answer to all requirements encountered on the market. Based on decades of know-how in the realisation of high-performance spray painting plants, it is the flexibility of this new generation that convinces. In the long term, the modular system takes into account all production requirements. At the time of machine purchase, its concept realises all variants, from "one off batch size" through to large series production in the high-end range. The modular concept permits implementation of changing framework conditions at any point in time by retrofitting new modules, thereby making your investment future-proof. Working width: 1,300 / 1,600 / 2,200 mm Working height: 940 mm Feed speed: 3-8 m/min Exhaust air volume: 7,000 - 10,000 m³/h Connection value: 20 KW Machine dimensions: 2,280 / 2,800 mm (length of booth) The sophisticated spray gun control minimizes the rate of overspray. With the patented V-belt design up to 98 % of the liquid overspray can be reclaimed. The paint retrieved in this way is recycled into the paint process. Over and above, the innovative ventilation system improves the ecological energy balance. The short setup times, long service life of the filter elements, fast changing times for spray systems and automated paint-change procedures offer a very high degree of efficiency. The twin cleaning units allow the use of solvent-based paints as primer and the direct switchover in split seconds to the second cleaner operating with water-based paints. Maintenance and cleaning operations take place completely separate from the production process.
Germany
Venjakob has combined – for the first time in the industry – a robot with a surface spray painting machine. VEN SPRAY VARIO offers the flexibility of an industrial spray coating robot and the high output of an automatic surface spray coating machine. The outer edges of the parts are precisely coated by the robot, and the surfaces are sprayed "inline" at a constant throughfeed speed without any stopping or stop and go by the spray guns of the downstream linear axis. In comparison to the usual Cartesian robot systems on the market, this leads to an approx. 50 % higher lacquering performance(surface|minute). In addition, the new system technology optimises the surface quality, as it leads to visibly better results by linking the paint film at transitions from surfaces to outer edges. Another decisive system advantage of the VEN SPRAY VARIO is the ongoing guarantee of reproducible production qualities. The perfect finish of 3D workpieces is particularly impressive. For coating complex 3D parts as a stationary batch we recommend using the optionally available paper belt transport system. In addition to the described flexibility, the plant technology can also be used for surface coating only. As an alternative to a manual spraying station a single robot can be used for complex geometries. The technically sophisticated paint recovery system achieves maximum efficiency. The recyclability of the recovered overspray and the considerably reduced use of cleaning agents provide an impressive energy balance. In addition, the efficient ventilation technology noticeably reduces the resulting energy costs. The modular design ensures a safe investment in the long term. The integration of additional robots and other adjustments to meet the continuously growing demands on our customers' production processes are possible at any time.
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This "stand-alone solution" is designed to meet flexible production requirements and can be used for solvent and water based paints. This spray coating machine is both economical and environmentally friendly. It can optionally be equipped with a belt cleaning system and/or a paper transport belt.This makes it possible to alternate between both modes of operation. A quick change between two paint systems (water/solvent based) is simple and fast. This makes it especially attractive for smaller companies to replace manual painting. Working width: 1,300 mm, Working height: 920-960 mm, Machine dimension: 1,900 mm (length) Feed speed: 2-4 m /min. Exhaust air volume: 7,000 m³/h, Supply voltage: 9.6 kW/ 12 A,
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Large surface area coating can more cost effectively be accomplished using fewer, moving spray guns. Optimize your coating efficiencies with the flexible automation delivered by Venjakob Reciprocators. Nutro, our factory in the USA is the leader in gun drive technology. Large surface area coating can be cost effectively accomplished using fewer, moving spray guns. Products include short-stroke machines equipped with a crank arm type mechanical design (oscillators), most common in powder coating applications. These designs are impractical for long stroke machines (reciprocators) which have used a variety of drive systems including chain driven units, and other electronic systems. Nutro machines are respected for their robust design, high payload capacity and reliability. Since these spray gun drives often support a high payload of guns, hoses and accessories, a heavy duty design is desirable since these machines are often loaded beyond their rated capacity. Nutro’s machines are also cost-efficient and the simplicity of design makes them easy to service. While Nutro has frequently sold spray gun drives to end customers, more commonly Nutro spray gun drives are resold by other OEM manufacturers under a private label arrangement such as Nordson Corporation. Nutro has worked closely with these OEMs to design machines according to their budgets, specifications and preferences. The scope of delivery includes both standard spray gun drives which can be used in series machine lines as well as customer specific machines as required.
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Depending on the workpiece geometry and size, we offer various coating solutions by means of a chain-on-edge system and a round indexing table. To meet individual requirements, either a vertical or a horizontal chain-on-edge system can be used. Spray painting machines for rotating workpieces are distinguished by their high functionality on a smallest possible footprint. In addition, they can be controlled in a circulating or cycled mode, and combined with various conveyor systems and drying methods.
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