Hydraulic equipment - Import export

In the marine sector, as in the infrastructure sector, the ability to operate in salty and highly corrosive environments is crucial, which is why materials such as stainless steel and double nickel and chrome coatings are often required for certain applications. Here are some application examples of cylinders that have been manufactured specifically for this area of use. HIDROMEC develops hydraulic cylinders and systems for maritime applications that are reliable, durable and comply with the relevant environmental standards.

Civil engineering is the branch of engineering responsible for the design of artefacts and infrastructures for civil use and thus for all related fields: civil engineering, hydraulic engineering, geotechnics, infrastructure, structural engineering, urban planning. Hydraulic engineering is characterised by hydraulic applications that operate in very demanding areas with a high risk of wear: River dams, locks and weirs require cylinders that are operational under water. The use of piston rods made of stainless steel material and/or rods with NiCr or ceramic coatings are often required for these applications Hidromec develops hydraulic cylinders and systems for hydraulic engineering applications that are reliable, durable and comply with the relevant environmental standards.

The steel industry is a specific sub-sector of the stationary industry. The term steelmaking refers to a specific area of metallurgy that involves the technique of processing iron-rich ore to produce iron or various types of ferrous alloys, including steel, pig iron and alloy steels. The steel industry needs very reliable and robust equipment: no malfunction is allowed. Rolling mills and furnaces must not be stopped by a defective hydraulic cylinder. The main features of the cylinders used in this sector, apart from ensuring high reliability, are that they are designed to operate in dusty environments and at very high ambient temperatures, even above 100°C. This makes it necessary to equip the cylinders with seals that retain their functionality even at such high temperatures. Seals and gaskets made of special fluorocarbonate material (Viton) are used. HIDROMEC develops hydraulic cylinders and systems for applications in the steel industry that are reliable, durable and comply with the relevant environmental standards.

Hydraulic cylinder applications in the stationary industrial sector are diverse: hydraulic presses of all kinds, ranging from presses for sheet metal forming and presses for the plastics industry to filter presses and scrap presses. Roll forming machines are also included, as well as machines and industrial equipment of various kinds. Equipment in constantly changing shapes and sizes gives us the opportunity to apply the design know-how we have acquired over forty years of dedication to meeting a wide variety of customer requirements. Hidromec develops hydraulic cylinders and systems for equipment with applications in the industrial sector that are powerful, durable and comply with the relevant environmental standards.

The cylinders used in lifting equipment must be designed in such a way that their weight is as low as possible. For this reason, welded constructions are mainly used, with piston rods made of tubes, often of special materials, which make it possible to reduce wall thickness while maintaining the required load limits. Particular attention must be paid to the welds, which are often inspected with ultrasound, as the breakage of a welded part can easily lead to very serious damage. HIDROMEC develops hydraulic cylinders and systems for hydraulic lifting equipment that are reliable, durable and in compliance with specific industry standards.

Mobile hydraulics applications cover a very wide range of mobile machines working in all kinds of environments, often under difficult operating conditions (operating outdoors, at the mercy of the weather) and in very dirty environments (grease and grease mixed with dust). Whether it is a mobile crane lifting heavy loads, a construction machine, a tunnel boring machine or a demolition tong, they all have very high requirements for functionality and durability. Often, a robust design for the durable use of the machine must be combined with a simultaneous reduction in weight. In all modern equipment, it is necessary to find sealing solutions that offer high static and dynamic sealing performance, low friction and suitable system guidance. HIDROMEC develops sealing systems for mobile equipment that are reliable, durable and comply with environmental standards.

A high-performance nipple inserter for inserting fittings that are difficult to assemble

The small, light-weight cutting machine for workshops. 1-phase drive, 1.2 kW. For hydraulic hoses up to 1”. Quality steel blade •Long lasting German quality steel blades, lowering the cost of ownership Compact design •Ideal for a mobile service CE compliant •Brake motor for safety •Security shield

This equipment now permits fittings up to 3“ to be inserted or extracted. Due to its innovative rapid tool sled, the insertion of 90 degree, 45 degree or straight fittings without changing tools is now simple and quick. Ergonomic Freely positional foot pedal for clamping hose saves time and increases productivity Lifting eyes for easy positioning of the machine Simple to use Universal hose clamping jaws for all hose diameters without the need for changeover eliminates lengthy setup times Axially adjustable clamping unit for all diameters prevents kinking of thin hoses and for efficient operation Individual clamping force adjustment for damage-free clamping avoiding scrap Zero maintenance and wear contributes to cost savings Rapid sled for inserting curved and straight fittings without time-consuming exchange of fork sets saves time Safety compliant Moving components have safety guarding CE-compliant, robust UNIFLEX quality

Internal and external skiving - efficient and clean! The USM 150 is a stable machine for skiving up to 5" hoses. The double-skiving tool with reinforced mandrels can be controlled separately or simultaneously without changing the tool.

Internal and external skiving—efficient and clean! The USM 100 prepares hoses for assembly, and both internal and external skiving can be done simultaneously. Its motor for drving the knife is easily controlled using a foot pedal which allows the operator to use both hands for guiding the hose through the process.

USM 10 The skiving machine for the workshop. For skiving hoses up to 2” on the inside and the outside. 0.37 kW drive. USM 10 ecoline variant in 1-phase design, all others in 3-phase design. USM 10 S The new skiving machine: The lowest change-over times due to preset tool. Higher productivity due to low change-over times and user friendly operation for optimum results.

The instalation for squeezing of pasty and viscous products from vessels with volume of 500 or 1000 liters into the dispenser. Lifting of a carriage with a vessel and squeezing of the product out of the vessel is done with a hydraulic cylinder.

Hydraulic station manufacturing refers to the process of designing, assembling, and producing hydraulic power units or stations. These units are essential components of hydraulic systems used in various industrial applications, including manufacturing, construction, agriculture, and more. Hydraulic stations provide the necessary power and pressure to drive hydraulic machinery, such as cylinders, motors, and valves. The manufacturing process of hydraulic stations involves several key steps: Design and Engineering: The process begins with the design and engineering of the hydraulic station. This includes specifying the required flow rate, pressure, and functionality based on the application's needs. Engineers create detailed schematics and plans for the hydraulic station. Component Selection: Manufacturers carefully select hydraulic components such as pumps, motors, reservoirs, valves, filters, and hoses based on the system's specifications. The chosen components should be durable.

Greatly expand the capability of your EDM machine Stainless steel construction Sealed and fully submersible Light weight and compact The DM series of rotary tables are completely waterproof and are designed for EDM applications. They are built from stainless steel and can be completely submerged. The DME100 table has an a Fanuc absolute encoder to improve precision and is only available as a 4th axis. The DM100 is available with a Kitagawa controller or with a suitable motor to interface with a machine that has already been prepared for an additional rotary axis. Both rotary tables are compact and high precision and will greatly expand the capability of a spark or wire erosion machine. These rotary tables are available with specially designed submersible chucks and tailstocks. RAV specification comes with an external controller that functions off a spare M-Code; used for machines that do not have 4th axis preperation.

Compact Design Triple disc brake system for high clamping force High speed and accuracy Rotary joint as an option MR series Rotary Table with compact design and high accuracy. The innovative triple disc brake system gives substantially increased clamping force. Available with all motor types in right or left hand configurations to suit a variety of machine models. Price for tables numbered MR*** includes Rotary Table, Motor to suit (Fanuc, Mitsubishi or Yaskawa) and cables (internal and external). RAV specification comes with an external controller that functions off a spare M-Code; used for machines that do not have 4th axis preperation. **Drawings and models subject to machined control**

Quick and reliable workholding is essential and 1st MTA not only offers a vast range of standard equipment but also provides customised workholding solutions to suit individual application requirements. Such bespoke equipment can solve complex production problems or, in standard applications, substantially reduce set-up and idle times. 1st MTA’s aim is to provide: Extra Versatility Fewer Clampings Higher Efficiency, Accuracy and Repeatability These tailored solutions, wherever possible, will be based on components from the extensive standard range; by using this modular approach there are significant cost and time advantages to be gained and in the majority of cases successfully solutions are devised to problem components on this basis. However, MTA is just as happy to go back to basics and produce totally bespoke “one-off” items to meet customers requirements. Whichever method is used it will be securely based in the company’s wealth

Compact 5th axis design Quick Indexing 5th axis Zero Backlash A tilting typ rotary table with compact design and high accuracy, suitable for 4th and 5th axis machining. The RKT series allows for 5th axis machining on standard 3 axis machines either through intergration with the machine control or with an external control. 5th axis prepared machines require for machine control intergration. AV specification comes with an external controller that functions off a spare M-Code; used for machines that do not have 5-axis preperation.

- Metric thread- Chambered O-ring - Sealing NBR - Material brass nickel-plated - Temperature range -4 to 176 °F (-20 to +80 °C) - Working pressure range -14 to 232 psi (-0.95 to 16 bar) - Swiveling, but not designed for steady motion of the tube

- Whitworth pipe thread- VS seal rings - Seals in connectors NBR - Material brass nickel-plated - Temperature range -4 to 158 °F (-20 to +70 °C) - Working pressure range -14 to 232 psi (-0.95 to 16 bar)

- Whitworth pipe thread- Chambered O-ring - Seals NBR - Material brass nickel-plated - Temperature range -4 to 176 °F (-20 to +80 °C) - Working pressure range -14 to 232 psi (-0.95 to 16 bar) - Swiveling, not designed for steady motion of the tube - Not designed for steady motion of the tube

- R-thread - Whitworth pipe thread conical - Sealing NBR - Material brass nickel-plated - Temperature range -4 to 176 °F (-20 to +80 °C) - Working pressure range -14 to 232 psi (-0.95 to 16 bar)

- Whitworth pipe thread - Chambered O-ring - Sealing NBR - Material brass nickel-plated - Temperature range -4 to 176 °F (-20 to +80 °C) - Working pressure range 0 to 232 psi (0 to 16 bar)

- Whitworth pipe thread- Chambered O-ring - Sealing NBR - Material brass nickel-plated - Temperature range -4 to 176 °F (-20 to +80 °C) - Working pressure range -14 to 232 psi (-0.95 to 16 bar) - Swiveling, but not designed for steady motion of the tube

- Whitworth pipe thread- Chambered O-ring - Sealing NBR - Material brass nickel-plated - Temperature range -4 to 176 °F (-20 to +80 °C) - Working pressure range -14 to 232 psi (-0.95 to 16 bar) - Swiveling, but not designed for steady motion of the tube

- Whitworth pipe thread - Chambered O-ring - Sealing NBR - Material brass nickel-plated - Temperature range -4 to 176 °F (-20 to +80 °C) - Working pressure range -14 to 232 psi (-0.95 to 16 bar)

- Whitworth pipe thread with hexagon socket - Chambered O-ring - Sealing NBR - Material brass nickel-plated - Temperature range -4 to 176 °F (-20 to +80 °C) - Working pressure range -14 to 232 psi (-0.95 to 16 bar) - Swiveling, but not designed for steady motion of the tube

- with shut-off valve - M5 thread - Material brass nickel-plated - Temperature range -4 to 176 °F (-20 to +80 °C) - Working pressure range 0 to 232 psi (0 to 16 bar)

- Whitworth pipe thread - Chambered O-ring - Seals FPM - Material stainless steel 1.4301/1.4307 - Temperature range -20 to +120 °C - Working pressure range -0.95 to 16 bar - Not designed for steady motion of the tube