Laser welding - Import export

Mig-Mag TIG Laser Welding of carbon steel, stainless steel and aluminum.

We develop decoupled, partially or fully interlinked assembly processes entirely according to your requirements, using high-performance systems and state-of-the-art equipment. ou don't need deep-drawn individual parts, but complex assemblies that are already assembled? We are your experts! First we analyse your requirements for new potentials. Combined with innovative thinking and agile processes, we then design smart solutions with you to produce your desired assemblies. Depending on your requirements, we develop decoupled, partially or fully interlinked assembly processes using high-performance systems and state-of-the-art equipment. We reliably ensure your quality requirements with integrated and individual testing measures.

Carbon Steel and Stainless Steel Robot Laser Welding Part Manufacturing

Tailor Welded Blanks (TWB) in different material and different thickness plate joint is normally achieved by laser welding and is generally used in automobile industry especially for ultra high strength steel welding. It helps to reduce the material consumption and total weight but keeping same technical performances. Industry 4.0 Intelligent manufacturing Full automation production

ProArc helps our customer to develop the laser welding automation system in Golf clubs manufacturing industry. Integrated with Fanuc robot system and Rofin laser, we provide a total solution for our customer both in laser welding and laser cutting. Industry 4.0 Intelligent manufacturing Full automation production Custom design for automotive industry

At IMS, we combine the power of precision laser welding with our expertise in precision engineering. We do this to provide innovative and reliable solutions to weld microwires for the production of medical devices and medical implants.

Laserage is widely regarded as the medical industry-leading expert in laser contract manufacturing. Since 1979, we have been leading the way in the field of custom laser processing, providing medical device component fabrication with numerous laser manufacturing capabilities.

Stainless steel system for cleanroom production with 400 W laser system Positioning the laser head using a 3-axis servo system Stainless steel lifting door with inspection window.

Stainless steel system for cleanroom production with 400 W laser system Positioning the laser head using a 3-axis servo system Stainless steel lifting door with inspection window

Laserage can precisely cut, drill, weld, scribe, and heat treat a wide variety of materials to meet any and all specification.

We provide robotic welding. Along with our certified welding team, We have incorporated the use of automated robotic welding into our everyday services. This robotic welder has a specially configured cell, allowing for a large range of part sizes and specifications to be completed. Besides, the welder performs with extreme consistency, repeatedly producing perfect welds in the most efficient way. Machine possibilities: • PANASONIC TM2000WG ROBOTIC WELDING STATION • Power source 350A, Arm reach 2011 mm • Dimensions of the working place 2500 x 1200 The PANASONIC TAWERS robot can be welded using the following methods: • SP-MAG • PULSE MAG • MIG • TIG DC Is your question more comprehensive or more general? Send us an email at biuro@web-elektron.pl and we will propose the most suitable solution after its processing.

Since 2011 we are proud to have robotic laser welding technology (currently 3 welding cells) at our disposal. The laser beam is generated with the solid-state laser source TruDisk with a maximal power output of 4 kW. Laser welding stands for the unrivalled welding productivity and a low heat application. This guarantees a minimal distortion and an outstanding appearance of the weld seam. The clamping fixtures for robotic welding are developed and produces in house. Very small heat affected zone resulting in the low distortion of the components Smooth and symmetrical weld seam High process stability and high welding speed Outstanding weld seam quality with a minimal or no necessity for an additional surface treatment Fixture design and development in house

The steel welding process is a key technology for the production of metal structures. We weld stainless steel structural elements, as well as entire structures made of structural steel, stainless steel, aluminum and its alloys. The main welding types used by us are: a) arc welding with a consumable electrode in the shield of inert gasses (MIG welding) and active gasses (MAG welding); b) arc welding with a non-consumable electrode in protective gasses (TIG welding); c) 3D laser welding. The specificity of the welding services and its belonging to special processes mean that it is carried out in our plant only by qualified employees who undergo regular training to improve their qualifications. The uncompromising approach allowed us to weld in industries with increased requirements: automotive, aviation and railway. In the metal welding process, we can also use a welding robot, which allows us to achieve high repeatability and welding quality for small and large production series.

NAIDEKA, UAB is a client-oriented metal processing company.

Projects that have already been implemented range from the construction of a "low-cost - high efficiency" laser welding system with CNC axis control focused on customer-specific needs, handling systems, assembly concepts, modular cable shoes, small presses for individual parts (bulk) or continuous goods (stips) for less than 8,000 Euros ... Convince yourself and get back to us! www.mechaSYS.de

Laser welding is a very gentle welding technique, as the heat input takes place in a locally very limited area. In this way, it is possible to reliably connect critical components with one another in a materially bonded manner, without the parts annealing. With laser welding, the two welding partners are joined together with as few gaps as possible in order to then weld them together (e.g. press-fit zones such as EloPin® puzzled at any feed or distance). The background to this is that no additional material is generally used in laser welding. Exception for build-up welding or repair welding of e.g. broken tool parts such as punches or cutting plates or injection molding tools for abrasive plastics with glass fiber filling. Materials - almost all metals: e.g. • non-ferrous metals (Cu, CuSn0.15, CuSn6, CuNiSi, ...), • titanium, • steel, stainless steel (1.4301, 1.4404, ...), • spring steel (1.4310), • electrical steel (M235, M270, NO20, NO30, ...), …

FoxLaser offers all types of welding of ferrous and non-ferrous metals: 7-axis robot cell for MIG/MAG welding. Positioner up to 5 tons. MIG/MAG – electric arc welding in a protective gas environment with a melting electrode. TIG – electric arc welding in a protective gas environment with a non-melting electrode and with automatic supply of additional material. TIG MICRO-WELDING with PUK-U3. MAW – manual metal (electric) arc welding. SPOT electric resistance welding. We have 3D welding tables for assembling complex sheet and tubular structures. Their dimensions are 3000/1500/200 mm and 2400/1200/200 mm. The use of special attachments and fixtures or the assembly of several tables together makes it possible to increase the size of the assembled structures.

Robust and Rigid Body Twin Station with Clamping Devices 4 Axis Translation Stages Laser Welding Head Laser Safe Class 1 Enclosure Customized HMI

Robust and Rigid Body Kuka HR Series Robot High Accuracy Index Table Custom Design Clamping Fixturing Laser Welding Head Fiber or Disk Laser Laser Safe Class 1 Enclosure Customized HMI

Manual application of the laser beam obtained from Lamp Pumped (Nd:YAG) 300w and 600w systems without any automation and fixturing. Practical Accessible Light weight Ergonomical Safe Available with; Nd: YAG Laser. Laser operates only when the operator uses the glasses, and the graphite touches the working material Graphite tips are designable specifically for the welding piece and easy to apply Provides economic solutions as fixturing is not required With its ergonomic design, it facilitates welding application in sections difficult to reach Time assist gas control allows for a cleaner surface to be obtained Multiple fiber path, can achieve energy sharing and time sharing Energy negative feedback laser control technology to achieve consistent welding effect Arbitrary waveform control technology to precisely control welding points formed by each pulse energy.

Fiber optic welding machine L-WELD is designed to weld metal plates and pipes. Fiber laser creates a high-frequency beam, which is focused in one spot. This concentrated laser source provides thin, deep welding and is of high speed.

The Performance Family consists of three different models of manual laser welders Performace Basic, Performance Unlimited and Performance Open. Depending on the configuration, they enable the processing of components either in a closed working chamber, a closed working chamber with lasersafe safety curtain, or open without a working chamber, depending on the size of the component to be processed. Optionally, the system can also be equipped with a motorized rotary axis and can thus also be used for very demanding tasks where precision and reliability are the critical factors..

The Select laser class 1 welding system offers maximum flexibility for complex welding tasks with 3 different operating modes (manual, semiautomatic and CNC), large working chamber space for bulky/heavy components and servo motorcontrolled linear axes. The system is easily controlled via a multifunctional joystick and/or a touchscreen display, which allows all inputs and parameters to be intuitively entered, managed and saved for recurring tasks.

The Coherent desktop laser is a universally applicable, compact system for manual welding tasks. To ensure reliability and high quality process results, the system features computercontrolled laser pulses, monitored cooling, easy workpiece positioning via the stereo microscope, and a welding assistance system. The efficient housing design provides a large work space, yet is compact enough to fit in tight spaces.

The Select laser welder is a freestanding, fully integrated system with a large workspace and unique control concept. Manual welding, joystickcontrolled deposition welding or complete CNC automation Equipped with a fiber laser or a pulsed NdYAG laser source, the Select offers a unique welding concept with four highprecision axes, short setup times and simple CNC programming. Parameter input is simple and requires no special knowhow via a multifunctional joystick and/or a large touchscreen.

The ALW is a comfortable, ergonomic, and compact seated workstation that offers plenty of legroom, and which can be adjusted to the height of the operator via the height-adjustable foot plate. The observation lens offers a variable viewing angle from 10° – 50°, thus ensuring comfortable working. The closed, laser-proof housing makes the ALW a laser-protected workplace that can be used in a normal production environment without additional safety precautions. The laser system is easy to operate. In addition to configuring via the display, the laser parameters can be adjusted via the patented multifunction footswitch or adapted accordingly during welding. The large doors of the ALW can be opened wide. This facilitates easy loading.

The laser welding systems of the AL series can be used universally. They might be integrated into existing machine structures or used with an application device for manual welding. In combination with our NC-controlled laser machining table AL-T you get a real professional solution. We offer the required performance class for every application. You can choose between 75 and 900 W. There is a wide range of processing lenses and equipment options for these laser systems. Regardless of whether you use a simple 90 ° deflection lens, the tilt-swivel lens or our circular welding lens - the laser beam always reaches the desired point on the workpiece with pinpoint accuracy. Additional equipment options are optionally available for the AL, such as: • Micro welding device for a welding spot diameter <100 µm • Rotary axis module for cylindrical welds • automatic wire feeder • Workpiece holder • camera system •…and much more

The ALM laser system is particularly suitable for welding large molds and tools, housings and machine components - wherever mobility and maneuverability are required. With the ALM you have exactly the mobility you need for welding. No matter whether in your own workshop or on site at the customer. The laser is ready for use within a few minutes. The arm can be quickly adjusted to the area to be welded and fixed in the desired working position using electro-hydraulic brakes. The operator then has the option of welding manually using a joystick or semi-automatically. One or more axes are automatically moved at a preset speed and with the joystick curves can be driven or small corrections made.

We recommend this laser welding machine especially for working on large molds. The laser arm has a range of almost 2.80 m. The highest working point is 2 m and the lowest is 80 cm. The laser system is positioned on the workpiece quickly, easily and with millimeter precision. With its highly movable arm and flexible, slim look, the ALFlak Max reaches (almost) every welding point. The areas of application of the ALFlak Max are wide-ranging: build-up and contour welding on large machine components and design components as well as on injection molding and forming tools.