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Mechanical engineering - custom work - Import export

Turkey

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Engines for combined heat and power plants are operated with different fuels, including hydrogen, natural gas, biogas, sewage gas and special gases, plus diesel and other liquid fuels. In an exhaust gas heat exchanger, the hot exhaust gas from the CHP engines or CHP gas turbines is cooled, in the process heating water, a water-glycol mixture or thermal oil. This thermal energy can be used in a local or district heating system or for other industrial purposes.

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Turkey

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Silencers/Mufflers; diesel and gas engine exhaust noise is designed based on required target noise levels and current pressure drop. In addition to the standard silencers for stationary engines, special silencers are designed and manufactured according to customer specifications. In addition to reducing exhaust noise, extremely compact designs are made with the available space in mind.

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France

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Wire spark erosion, laser micro-cutting, micro-milling and micro-drilling STEEC is also involved, both as a subcontractor to numerous SMEs and agencies in the metallurgy and mechanical engineering sectors which very often engage in subcontracting activities themselves. STEEC enables these players to respond to invitations to tender that involve meeting precision micro-machining requirements for which they are not equipped. The wide variety of precision micro-machining operations which STEEC offers is highly beneficial to these SMEs and agencies, which are able to offer a comprehensive service in micro spark erosion, laser micro-cutting, micro-drilling and milling.

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Switzerland

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We have many years of experience in grinding and brushing of stainless steel surfaces for all object forms, as well as in the manual and machine grinding of circular objects. Our combined grinding machine/plant can be universally used, owing to its modular construction; it is of premium quality and guarantees surface roughness for stainless steel surfaces, on the inside and the outside for cylinders, spherical heads and cones for grinding welding seams superelevations for grinding longitudinal and circular welding seams roots

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Germany

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With our modern CNC boring machines, CNC milling machines and CNC lathes we work on steel construction components and process forgings and castings into precision components for mechanical engineering. Our cutting machine operators work precise on parts that are up to 10 meter long and weigh 25 t - with an accuracy of 0.01 millimeters. This is how customized mechanical engineering elements are created, such as: - wind power components - press stand - gear housing for mining ... The machining technicians create the individual CNC programs together with our CAD specialists directly on the CNC machines. An integrated management system and the uniform control concept from Heidenhain guarantee a high degree of flexibility; all CNC machines for heavy-duty machining are networked and access a central data pool. This is how we guarantee you fast programming and set-up times, absolute repeatability and adherence to schedules.

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Germany

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Our many years of experience in the fields of steel construction and CNC machining also make us a competent service provider in the field of repairs. Contact us – together we will find the optimal solution!

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Germany

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Our steel construction is certified according to the current standards DIN EN 1090-2 and DIN EN 3834-2. We manufacture welded parts, welded constructions and welded assemblies up to execution class 3 (EXC3). Steel construction components such as: - Assembly devices for aircraft or automobile construction - Machine frames for compressor construction - Welded frames such as track systems and transfer tables - High-precision vacuum clamping plates for high-pressure presses - Complete rudder systems We produce both: individual components and small series. Do you have any questions about our techniques, capacities or prices? Contact us, we will be happy to give you direct information.

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Switzerland

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The KASAG sterile containers, mixing tanks are used for preparing and mixing of products in the food industry. The container is equipped with a mixing device and jacket for heating and cooling. The entire system is built on a frame with a control unit and weighing cells.

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Switzerland

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For new constructions, reconstructions, production expansions, we offer comprehensive services in pipeline construction and assembly for the regional food industry, in combination with our special apparatuses construction.

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Germany

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With the complete assembly of assemblies, we offer you an all-round package: - We buy all the materials you need. - We straighten, staple and MIG MAG weld the individual steel construction components exactly according to your specifications and complete the components using high-precision CNC machining. - We assemble the finished, repeatedly tested components in our 2000 square meter assembly hall according to your construction plans into ready-to-install modules. - We check the final assembly down to the smallest detail. - We deliver the finished end product to you. Are you looking for a reliable service provider to implement your next project? We look forward to your inquiry.

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Switzerland

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We bring your ideas to life KASAG has a high level of competence, with many years of experience in design and construction of plants, apparatuses, pressure vessels, pipes and welded structures. Our engineers can assist you with the following: Strength calculation according to the global regulations, such as PED (EN13445 / AD-2000), ASME (U-Stamp), China Stamp (A1), TP TC 032/2013 (EAC) FEM-calculations (Finite element analysis) and providing proof for overpressure and underpressure, load alteration, earthquake, joint flanges, nozzle loads Consultancy for interpreting and analyses of computation results, material choice, regulatory authorities Constructive, design based on Autocad 2D and Inventor 3D Comprehensive plants engineering, such as compilation of technical specifications, P&I schemes, risk analyses, pipeline/piping planning

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Germany

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Special mechanical engineering - unique, individual, tailored For the plant, machine and special machine engineering sector, we manufacture ■ custom-made components ■ casings and coverings ■ machinery racks ■ noise-protection cabins ■ complete assemblies Thanks to our vertical integration combined with a large material storages, we are realizing shortest throughput time for your projects on highest quality level. We serve numerous sectors like the rubber industrie, steel processing industry, automation technology, consumer goods industry, energy industry and any other branches where individual steel, stainles steel and aluminium components and assemblies are needed. Whether you want custom-made components or ready mounted and suface-finished overall systems, we do it for you!

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Switzerland

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Pressure vessels/containers and reactors must meet the highest quality requirements. The pressurized objects are designed at KASAG according to the relevant regulations and subsequently produced, with great enthusiasm, using the most modern technology. Stainless steel and special materials, such as duplex and nickel-based alloys (Hastelloy, Inconel) are processed. All our production experts have the mandatory certificates, and have mastered the welding process MIG, MAG, TIG, Plasma and Orbital and work solely with certified welding consumables. The pressure vessles and chemical reactors are finally polished, pickled, passivated and tested using non-destructive test methods. KASAG products meet all your standards.

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Germany

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We have been manufacturing UP machines / components and beam delivery systems for over 20 years.Benefit from our experience and let us do your demanding assembly or adjustment work.Assembly / adjustment of optical systemsAssembly / adjustment of mechanical precision systems.cleaning.Clean room assembly.Functional test.

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Portugal

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Germany

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We manufacture a large number of standard products as well as customer-specific special parts with optical surface qualities as contract manufacturing. You are welcome to get an overview in the category metal optics.You can also download all metal optics directly from our general overview or find them in our download area .In addition to such components with an optical function, we also manufacture precision parts for which a high geometric accuracy is in the foreground, such as air bearing components or micro-milled parts. With an extensive inventory of ultra-precision machines and the corresponding measuring technology, we manufacture with accuracies down to the sub-micrometer range and with roughness up to approx. 1 nm [Ra]. LT Ultra serves both single and series production. We look forward to your inquiry.

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Switzerland

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Nonporous welding and sealing technology are the central criteria for building vacuum chambers and vacuum apparatuses. KASAG has specific knowhow that it has gained over many years as well as a great deal of experience. Comprehensive, internal tests, such as the helium-leakage test, guarantee the absolute leak-tightness of your KASAG products. With KASAG, you remain leak-proof.

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Switzerland

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The task of storing liquids hazardous to water or to their processing must be handled responsibly. In the building of the corresponding process containers, storage tanks, stainless steel containers, different factors must be taken into consideration. They are designed according to regulations, such as PED (AD-2000, SVTI, EN13445) or according to special standards, such as the Basel chemical standard BN76 and manufactured in stainless steel. Process containers and storage tanks have half-pipe coils, jackets or laser-welded structures (pillow plates) for heating and cooling purposes. KASAG is the competent place if you are looking for replacement, modification, extension or reconstruction of complete tank plants. We will share your responsibilities.

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Switzerland

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You now operate in an environment where production safety and perfect product quality have top-most priority. You must be able to place unlimited trust in your partners and to demand everything you need. With KASAG as your partner in design, engineering and production of apparatuses, pressure vessels, pressure containers, reactors, heat exchangers, modules and plants for global use, you are on the safe side. Core competences of KASAG: Design, calculation, construction according to diverse regulations, pressure equipment approvals, such as PED (EN13445, AD-2000), ASME (U-Stamp), China Stamp (A1), TP TC 032/2013 (EAC) Manufacturing permits and knowhow for the delivery of pressurised containers, apparatuses, plants to almost all the countries in the world. Welding of stainless steel and special materials such as Hastelloy, Inconel, Duplex Comprehensive spectrum of non-destructive tests Surfaces that meet the highest standards

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Switzerland

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We take on contract processing for you for complex welded constructions weighing up to 12 tons in aluminium, stainless steel and special materials. As a flexible partner, KASAG has the important permits and testing procedures. KASAG is your expert in welding.

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Switzerland

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Reactors must meet the highest quality requirements. The pressurized objects are designed at KASAG according to the relevant regulations and subsequently produced, with great enthusiasm, using the most modern technology. Stainless steel and special materials, such as duplex and nickel-based alloys (Hastelloy, Inconel) are processed. All our production experts have the mandatory certificates, and have mastered the welding process MIG, MAG, TIG, Plasma and Orbital and work solely with certified welding consumables. The pressure vessles and chemical reactors are finally polished, pickled, passivated and tested using non-destructive test methods. KASAG products meet all your standards.

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Switzerland

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You now operate in an environment where production safety and perfect product quality have top-most priority. You must be able to place unlimited trust in your partners and to demand everything you need. With KASAG as your partner in design, engineering and production of apparatuses, pressure vessels, pressure containers, reactors, heat exchangers, modules and plants for global use, you are on the safe side. Core competences of KASAG: Design, calculation, construction according to diverse regulations, pressure equipment approvals, such as PED (EN13445, AD-2000), ASME (U-Stamp), China Stamp (A1), TP TC 032/2013 (EAC) Manufacturing permits and knowhow for the delivery of pressurised containers, apparatuses, plants to almost all the countries in the world. Welding of stainless steel and special materials such as Hastelloy, Inconel, Duplex Comprehensive spectrum of non-destructive tests Surfaces that meet the highest standards

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Switzerland

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KASAG undertakes cutting, forming and welding works for manufacturing simple and complex welding constructions of up to a weight of 13 t in stainless steel and aluminium. Our specialists have been certified according to ISO 3834-2 in all required welding processes MIG, MAG, TIG, plasma and orbital.

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Switzerland

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KASAG has many years of experience in staining and passivating stainless steel and aluminium alloys. Our services for single objects are invoiced according to the expense and effort invested, or in the case of larger objects, according to prior quotation. For serial parts, the unit price is taken as the basis for invoicing. Bath pickling: 1,900 x 900 x 800 mm Sprays pickling: 6,000 x 3,000 x 2,500 mm (max. object size)

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Switzerland

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With our highly modern 3D plasma cutting equipment, we undertake plasma cuts of spherical bottoms/heads, dished boiler heads, pipes, profiles and metal sheets in material thickness of 1 - 50 mm. Metal sheet change:2,000 x 3,000 mm (2,000 x 6,000 mm) Pipes, profile:diameter 30 - 500 mm / length 3,000 mm (6,000 mm) Heads, cones: up to diameter 2,500 mm Material thickness:1 - 50 mm

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Switzerland

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KASAG is a highly qualified partner for undertaking contract manufacturing on your behalf. Our machines and equipment for premium processing of stainless steels and aluminium alloys always allow us to meet any demand you might have. Machine for object size Container diameter up to Ø 4 m Object weight up to 13 t Object length up to16 m Material zone with Cr ? 19%, Ni ? 8% (1.4307, 1.4571, ...) with Cr ? 19%, Ni ? 12% (1.4539, 1.4828, …) Duplex (1.4462, 1.4410, …) Alloys NiCrFeMo mit Ni > 40% (Inconel, Hastelloy) Alloys Al – Mn und Mg (AlMg 4.5 Mn)

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Switzerland

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Our specialists have vast knowledge and many years of experience in non-destructive testing (NDT) of welding seams, welding constructions, pressure vessels, containers, equipment and plants. We use and offer the following testing procedures for that purpose: X-rays RT Dye penetrant testing PT Visual inspection VT Material testing/ Positive Material Identification PMI Helium leakage testing LT Riboflavin test Pressure tests of up to max. 1000 bar Surface roughness testing Ra/Rz Ferrit measurement Fe Wall thickness measurement Video endoscopy Pressure-loss test (liquid) With KASAG, you remain on the safe side.

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Switzerland

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Are you using pressure vessels, apparatuses, pressure containers that are subject to the inspection cycles of the regulatory authorities? Would you like to have our advance expertise on the technical updates? Do you have problems with the cleaning of apparatuses, containers? Are you unsure about the technical details of the bought-in containers, apparatuses, and would you like them checked? We are experts in apparatus and pressure vessel construction and have comprehensive knowhow of the pressure equipment directive. For control, testing KASAG offers a wide range of non-destructive testing methods. Please get in touch with us, and our KASAG experts will be glad to offer you expertise.

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Switzerland

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The KASAG double-tipping station with integrated weighing cells guarantees simple handling of containers. So that minimal quantities of the remaining product sticks in the container.

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