Welding- soldering and brazing - equipment and supplies - Import export

The mta OEM soldering robot for integrator can be used for semi or fully automatic operations of selective point to point soldering from above. Thanks to its unique concept, the OEM robot is delivered to the system’s manufacturer with a process guarantee. The OEM robot can be equipped with any of mta’s soldering heads: soldering iron, induction, microflame; except for the mta MLH45 laser head. The 3 or 4 axes of the OEM robot are fully programmable through the mta-MotionEditor software, including soldering parameters such as: Solder quantity, wire feed speed, preheating/postheating times, automatic tip cleaning cycle intervals and other parameters for each soldered point. With its flexible and modular concept, the OEM robot can be fully and easily integrated into a production line.

The TR300 is mta’s table-top soldering robot platform. This robot is purpose-built and standardized for semi-automated applications that require point-to-point soldering. The table-top platform is a cost-effective solution to automate existing hand-soldering processes without the cost of fully-automated systems. Automating the solder process has several advantages over hand soldering. It produces highly consist joints, improved quality, higher throughput, and it requires less skill and training than hand soldering. This table-top soldering robot platform is also ideal for applications where human dexterity is required to position the parts. This is because operators can load and unload the parts in offline fixtures to minimize machine downtime. Because the TR300 is a purpose-built solution, it can support any of mta’s soldering heads without compromise. The ball-screw axis and motors provide fast repeatable motion.

As a complement or an alternative to wave, mini-wave and traditional selective soldering techniques, the MPS700 bottom side selective soldering machine provides maximum accessibility and meets mass production requirements of quality, reliability and cycle times. The iron head is equipped with a powerful heating element and a high precision wire feeder. The solder point positions are adjusted using a compact vision system close to the iron head. A 4-axis system guarantees quick and precise movements. The MPS700 can be equipped with mta classic soldering iron head and MSH150 soldering iron head.

The laser MRC500 is the larger robotic cell that supports point to point laser soldering from above. The standardized platform is based on a flexible and modular concept that can be adapted to a range of processes from fully-automated in-line to stand-alone semi-automated processes. The frame of the laser MRC500 is designed to ensure the safety of the operator during the laser soldering process. Furthermore, it also provides maximum accessibility to the working area. The laser robotic cell is only equipped with mta MLH45 laser head. The main features of our laser MRC500 include: Welded frame construction 3-axis Cartesian robot 500x500mm working area Industrial PC controller with Embedded Windows® operating system Intuitive menu-driven mta MotionEditor software

MRC500 soldering platform for robotic soldering from above is a free-standing machine cell. Our design engineers purposes-built the MRC500 for soldering applications then standardized the design. We purpose-built our own platform so we would not need to compromise functionality based on the limitations of third-party equipment. Standardizing the design offers three primary advantages. It is well-proven, available faster, and costs less than-off custom designs. Although the design is standard, it is highly flexible. We designed the mechanical structure to work with a wide range of process equipment, material handling, and guarding systems. In its basic configuration, the MRC500 is a free-standing, semi-automated machine. At the other extreme, we can outfit it with SMEMA conveyors, collaborative robots, turntables, and many other systems.

With high demands on accuracy and dynamics, the base frame in welded construction or hard stone is also a possible and reasonable part of the scope of supply. Here, all axes are specified, assembled, aligned, measured, tested and recorded - according to desired specifications. By means of hard stone, the required accuracies can be achieved. Hard stone offers all the characteristics required - ranging from a small coefficient of expansion, high abrasion resistance, optimum vibration damping, absence of unwanted residual stresses up to the necessary accuracies regarding flatness, parallelisms and angularity.

Swept outlet similar to ANSI B 16.19 / ANSI B 36.10 Swept outlets in pipeline construction A swept outlet is used in pipeline construction just like a welding outlet, a socket welded outlet or a threaded outlet for a 90 ° branch. A swept outlet is an alternative to the T-piece / red. In comparison to the T-piece / Red.Tee, the installation effort for a swept outlet is lower because only one hole has to be drilled into a pipe. The swept outlet can then be welded into this hole. A swept outlet differs from a welding outlet in the type of welding. While a welding outlet is only placed on the run pipe and then welded, a swept outlet is welded directly into the run pipe. Ideal stress distribution Swept outlets were developed in order to achieve the best possible stress distribution for internal pressure and pipe forces. Due to the favorable voltage level, swept outlets are often used in highly stressed pipes in the oil and gas industry.

Numerous designs available at short notice Support-free assembly Nipple outlets (MSS SP 97) have been specially developed for support-free assembly. Nipple outlets are available with different ends. Smooth or beveled ends are used for welded connections, while the ends have an external thread for screw connections. We can deliver nipple outlets with NPT thread according to ASME B1.20.1 from our warehouse. We can deliver nipple outlets with BSP / T threads according to ISO 7-1 and BSP / P threads according to DIN ISO 228 with short delivery times. Standards and special requests We deliver nipple outlets in different wall thicknesses (STD, XS, S 160 & XXS and special wall thicknesses) as well as in all common materials. If required, we can also supply special materials. Technical specifications You can find more details, technical data and dimensions in our data sheet "Nipple outlet" in the download area.

Numerous designs available at short notice Branch connections on straight pipe sections Lateral outlets are used for 45 ° branches on straight pipe sections. Other departure angles are possible on request. Standards and special requests We deliver lateral outlets in two pressure levels (3,000 lbs and 6,000 lbs) and in all common materials. If required, we can also supply special materials. Technical specifications You can find more details, technical data and dimensions in our data sheet “Lateral outlets” in the download area. We will be happy to provide you with information on special dimensions and custom-made products on request.

Elbow outlets for 90 ° bends 1.5 D Up to 2 “elbow outlets fit on elbows of all diameters mentioned in our data sheet (see download area). Larger branches are manufactured precisely for the respective arch diameter. Standards and special requests We deliver elbow outlets in two pressure levels (3000 lbs and 6000 lbs) and in all common materials. If required, we can also supply special materials. Technical specifications More details, technical data and dimensions can be found in our data sheet "elbow outlets" in the download area. We will be happy to provide you with information on special dimensions and custom-made products on request.

Straight from our warehouse We have around 150 different versions of Socket Weld Outlets (ANSI B 16.11 / MSS SP 97) in our extensive warehouse in Kamen. We can deliver to you at short notice at any time. We only deliver goods of European origin. Standards and special requests We supply socket weld outlets in two pressure levels (3000 lbs and 6000 lbs) and in all common materials. We can also supply special materials on request. Furthermore, socket weld outlets differentiate between reduced and full branches. Express service We can deliver socket weld outlets in stock to the customer within Germany the next day if the order is received by 11.00 a.m. Simply specify when ordering if you would like to use this express service. Technical specifications More details, technical data and dimensions can be found in our data sheet “Socket weld outlets” in the download area. We will be happy to provide you with information on special dimensions and custom-made products on request.

Straight from our warehouse Approx. We always have 150 different versions of threaded outlets (ANSI B 16.11 / MSS SP 97) available in our extensive warehouse in Kamen. In our warehouse we have threaded outlets with NPT threads according to ASME B1.20.1 in stock. Threaded outlets with BSP / T threads according to ISO 7-1 and with BSP / P according to DIN ISO 228 are available with short delivery times. We only deliver goods of European origin. Standards and special requests Threaded outlets are available in two pressure levels (3,000 lbs and 6,000 lbs) and in all common materials. If required, we can also supply special materials. In the case of threaded outlets, a distinction is also made between reduced and full branches. Express service We can deliver threaded outlets in stock within Germany the next day to the customer if the order is received by 11.00 a.m. Simply specify when ordering if you would like to use this express service.

Straight from our warehouse Approx. We keep 300 different versions of welding outlets (ANSI B 16.9 / MSS SP 97) in our extensive warehouse in Dortmund. We can also supply you at short notice. We only deliver goods of European origin. Standards and special requests We deliver welding outlets in different wall thicknesses (STD, XS, S 160 & XXS and special wall thicknesses) and in all common materials. If required, we can also supply special materials. In the case of welding outlets, a distinction is also made between reduced and full waste. Express service We can deliver welding outlets in stock within Germany to the customer the next day if the order is received by 11.00 a.m. Simply specify when ordering if you would like to use this express service.

Stampling device for welding work ■ positioning, centering & clamping of metal part, with integrated part scanning The individuel customized solution will be performed according to customer specification!

TIG inverter welding machine with high frequency start. Thanks to the modular structure, the machine can be retrofitted with an additional water block without using any tool. With the two available control variants (Smart 2.0 or Comfort 2.0), a variety of functions are available: — TIG Liftarc welding without HF — MMA pulsing — TIG pulsing (sec/kHz) up to maximum 15 kHz — TIG AC welding — TIG AC pulsing (sec/special) — Non-latched/latched operation — Adjustable up-slope and down-slope time — Adjustable gas pre- and post-flow time — MMA welding — Adjustable hot start current and hot start time — Adjustable Arcforce — Antistick function Available as DC and AC/DC variant with optional torch connection for standard start/stop welding torch or up/down torch.

— MIG/MAG pulse welding machine with optimised synergic characteristics for welding steel — Pulsed MIG/MAG welding, MIG/MAG welding, MMA welding and gouging — Significantly less spatter formation and therefore less finishing work thanks to the pulse function — Welding with solid wire and flux cored wire — Drive 4X Steel: Connection socket for electrode holder on the wire feeder as standard — Drive 4X Steel D200: Adjustment of the gas quantity directly on the wire feeder via the gas control valve as standard. — Factory-fit option: Extra gas valve for increased safety — Infinitely adjustable arc dynamics (choke effect) — Adjustable start and end-crater functions — Synergic or manual welding operation

— Gas-cooled DC TIG inverter welding machine — TIG welding with high frequency starting — TIG lift arc welding without HF — MMA welding — MMA pulse welding and pulsed TIG welding up to 2 kHz — Reduced secondary current accessible using torch trigger — Adjustable up-slope/down-slope — Adjustable gas pre-flows/post-flows — Adjustable hot start current and hot start time — Adjustable Arcforce — Antistick function — Energy-saving thanks to high efficiency and standby function — Portable, including shoulder strap — 3.5 m mains supply lead with 16 A shock-proof plug — Mains connection 230 V/16 A — High mains voltage tolerance +15%/-40% and therefore fully generator-compatible — Overvoltage protection: No damage to machine caused if inadvertently connected to 400-V mains voltage

Fully automatic welding helmet with extra bright view in light state (shade level 2.5) — Exact compliance of the set shade level thanks to digital auto darkening filter — Higher safety and relief to the eyes thanks to shade level 2.5 in light state — Optional: Comfort lining to add to the headband — With true colour filter for a true colour view — Never before seen realistic colour perception thanks to new sensor technology — Adjustable arc recognition angle by means of sensor slider — Infinitely adjustable shade level control — Operating unit outside helmet — Grinding mode — Synergic or manual welding mode

Compact inverter welding machine with integrated wire feed mechanism. Available with 3 different control variants: LP, HP, Expert 2.0. Can be retrofitted with optional modular water block Cool 50 U40 or tool box for storing welding accessories, e.g. welding torch. — Excellent Multimatrix welding characteristics — Equipped at no extra charge with Synergic characteristics for GMAW welding of steel/CrNi/aluminium — Equipped at no extra charge with EWM Synergic characteristics for forceArc, forceArc puls, rootArc, rootArc puls and superPuls — Suitable for MMA welding, TIG welding and gouging at no extra charge — 16 individually configurable programs for each welding task (JOB) — Large power reserves thanks to high duty cycle with all components heating up less as a result, guaranteeing a longer service life for machines when in use — Adjustable start and end crater functions — Synergic or manual welding mode

— Modular plasma/TIG welding machine with Comfort 2.0 P control — Plasma and TIG welding — Plasma and pulsed TIG welding — Plasma and pulsed TIG welding up to the kHz range allow a high welding speed with minimal heat input using a constricted arc — Plasma and TIG welding current adjustable in 0.1 A increments — Pilot arc current adjustable in 0.1 A increments between 2–15 A — The pilot arc current can be adjusted at four operating points during the welding process (beforehand, during, and following welding, as well as during pauses in welding) — Non-latched/latched operation — Spot welding/tack function (spotArc/spotmatic) — Spotmatic – reduce the time required for tacking by up to 50% (TIG only) — Adjustable up-slope and down-slope time — 3.5 m mains supply lead with 16 A shock-proof plug

Maximum operating convenience, long service life and all pulse, standard and innovative welding processes optimised and included in the machine at no extra charge. The members of the Titan XQ family are taking a quantum leap in welding technology. Here, perfect weld seams are already pre-programmed for low- and highalloy steels and aluminium in all material thicknesses and all positions. Thanks to the many options and accessories for the Titan XQ puls series, you can put together your machine in the way that best suits you, your needs and your applications. An exceptionally long duty cycle of 100% at up to 320 A, for example, makes for effective working. Perfect welding becomes sustainable – 24 hours a day, 7 days a week.

Tube squaring machines are necessary to achieve burr-free and right-angled seam preparation for orbital welding. That‘s why Orbitec offers two machines, from the small handy Planfix 40 S to the large Planfix 115 S. The Planfix 115 S is a high-performance tube squaring and chamfering device with angle gear for mobile or stationary use with a mains drive. It has a large viewing window, a chip collector and a feed with 0.1mm scale graduation. Optionally, the device can be equipped with a tool carrier and a double-sided indexable insert holder or the well-known Orbitec L facing tool bits. Package includes exemplary for Planfix 115 S Power 230 V: — Tube clamping attachment — Drive — Tool set — Transport box

Proper purging is absolutely essential to guarantee high-quality welding of high-alloyed, corrosion-resistant components. As part of this the Oxy EVO oxygen analyser can be connected to our orbital welding controllers for the purpose of inspecting and documenting the residual oxygen content and evaluated. — Extremely easy menu navigation — For inert gases and gases containing H2 (max. 10%) — Measuring cell made of zirconium oxide (maintenance-free) — 3.5" colour touch display — USB interface for exporting documentation — Digital and analogue interface and Bluetooth for communication with our orbital welding controllers and other PSPS — Activation and evaluation exclusively using the digital interface — User-definable threshold and alarm adjustment — Acoustic signal generator ... Package includes: — Oxygen analyser — Power cable — Hose set, 3 m, incl. filter and probe — Calibration certificate — Transport case

Mobile inverter power source for TIG manual or orbital welding with built-in cooling system and gas sensor. Can be used with all Orbitec controllers, particular in high-demand applications such as tube-to-tube-sheet. Technical Data: Output: DC Mains voltage: AC 3 x 400V Mains frequency: 50 / 60Hz Power rating: 15 kVA Generator output: 20.3 kVA Current range: 5A – 350A Welding current: - 60% TIG / MMA: 350A - 100% TIG / MMA: 300A Cooling efficiency: 1500W Water column: 35m / 5l / min. Tank capacity: 12l Weight: 131kg Dimensions (L x W x H): 1100 x 455 x 1000 mm Package includes: - Inverter - Power cable - 10l coolant

The 5th generation of our reliable, tried-and-tested standard controller. Can be connected to Tetrix 200 or Tetrix 351. — 5.7" display — Extremely simple multilingual user guidance thanks to programming support — Monitoring of gas and water cooling — Option of welding in up to SIX sectors, in continuous or step travel mode — Individual modification of the calculated program parameters, also using current percentage button — Graphic display of the welding progress — Real-time monitoring of the welding parameters — Integrated day counter (assignment to isometries and weld joint numbers) ... Package includes: — Controller — Power cable — Controller / power source interface cable — USB stick — 2 pieces tungsten boxes — Pen with touch screen function and LED light Optional: — Cool 50 or EVO Cool cooling unit — AVC upgrade kit — Docutronic 2.2 software for documentation — Orbicontrol 3 remote control — Spare paper rolls, spare ribbon cartridges

The pressure regulator can be tightened by hand without the need for a spanner. It reduces the stored bottle pressure from max. 200bar (on request 300bar) to an outlet pressure which is adjusted at the flowmeter. The flowmeters are used to set the required flow in l/min. Important: The pressure regulator has a constant outlet pressure of 2.5bar which is necessary to protect the gas flow sensor of the orbital unit. Control range: Twin flowmeter outlet: 1 - 16l/min, 3 - 30l/min Triple flowmeter outlet: 1 - 16l/min, 3 - 30l/min, 5 - 55l/min Versions: - Special Argon Pressure Regulator with twin flowmeter, brass (Item number 1.2.0123) - Special Pressure Regulator with twin flowmeter for H2-gases, brass (Item number 1.2.0144) - Special Argon Pressure Regulator with triple flowmeter, brass (Item number 1.2.0134) Pressure regulators with different connections and for use with other gas types or nickel-plated version available on request.

Measuring devices are the first step to the perfect weld. Precise purging is essential for controlling weld quality, particularly when welding high-alloy, corrosion-resistant materials that are highly sensitive to oxygen in the welding process. Oxy Smart: — Battery powered device — For inert gases — For mixed gases with hydrogen (max. 10%) — Measuring cell made of zirconium oxide (maintenance free), long lifetime through intelligent software — Robust for use at site (protective frame out of rubber) — Dust- and moisture-proof, also for use around high humidity — Intuitive operator guidance through symbols — Coloured enlighten display — Battery indicator — Fault indication in case of error Package includes: — Oxygen analyser — Charging cable with various adapter plugs for worldwide use — Hose set, 1m, incl. filter and stainless steel probe — Calibration certificate — Plastic case with inlay

Tube squaring machines are necessary to achieve burr-free and right-angled seam preparation for orbital welding. That‘s why Orbitec offers two machines, from the small handy Planfix 40 S to the large Planfix 115 S. The Planfix 40 S is a powerful and handy squaring device for mobile or stationary use with battery or mains drive. It has a large viewing window, a tool carrier for mounting the inserts, double-sided indexable inserts, and a feed with 0.1mm scale graduation. Alternatively, existing Orbitec facing tool bits can be used without tool carriers. The new inserts have a long service life and can process unalloyed, low-alloy and high-alloy steel quickly and reliably with high precision. Package includes exemplary for Planfix 40 S battery pack 230 V: — Tube clamping attachment — Drive — 2 Li-ion batteries — Battery charger — Tool set — Carrying case

The EVO Industry 4.0 series is new to the market. Several systems, initially compact as the 200 A Autorange and now also modular in connection with the Tetrix inverters. The systems are small, lightweight and handy and offer a high-resolution colour display, multilingual intuitive user guidance due to a colour touch interface, or alternatively operation using a membrane keyboard, a stable operating system (without data loss during power outages and quickly ready for use again), full access through tablet with QR-code scanner, data transfer via USB, LAN and WLAN, fault analysis program, manufacturer support via remote maintenance, a mountable cooling unit as an option, and many other functions... Connection to Tetrix 200 or Tetrix 351. Compact and light with the external dimensions (L x W x H) 405 x 325 x 170 mm and weighing only 9.7 kg. Optional: — Water Cooling Unit COOL 50 or EVO COOL — EVO Remote Control — Gas Controller Box