DEBON ELECTRONICS CO.,LTD

If, in a highly sensitive control system, the amplification should, for example, be so arranged that the control circuit will be stable with the mean slope (gradient) of the sensor, then it is important to be aware of any variations there may be in that slope (Fig. 12a, Fig. 12b). If, at any point, the gradient is appreciably steeper than the mean gradient, then there will be a higher closed-loop gain in this position and this could lead to feedback oscillation. If, on the other hand, the gradient is less steep at some point than the mean gradient, then repeatability would be reduced and there would be less control accuracy. If we relate this type of local gradient variation gl to the mean gradient go of the potentiometer, then this criterion is independent of the potentiometer length and can be used for the direct comparision of various potentiometers.

Smoothness is a measure of the deviations from perfect regularity that appear in the output voltage of a potentiometer. This irregularity is measured over a specified travel increment, for example 1 %, and is expressed as a percentage of the applied voltage. For the measurement of smoothness, the VRCI definition calls for a bandpass filter to be used as a means of suppressing any linearity error and for the potentiometer to be operated with a load resistance (e.g. 100 . Rp). This method has certain disadvantages: a) The use of a filter causes both the absolute wiper velocity and any changes in such velocity to affect the smoothness values. Since the filter partly integrates and partly differntiates, the chart-recorded smoothness curve does not accurately indicate the variations in the output signal. b) The load applied to the potentiometer also contributes to error by causing variation in the contact resistance which is greatest with the wiper at the voltage application end and...

When, some 60 years ago conductive plastic potentiometers were first introduced onto the market, it was apparent that although the winding jumps which were a feature of wire-wound potentiometers had been overcome, absolute smoothness of the output voltage could not be achieved. Following some basic reserach by. h. Wormser 4, 5, 6 , the term "smoothness" was included in the standard issued by the Variable Resistive Compontents Institute (VRCI). Although this definition was adequate at that time it cannot serve as a system definition for many applications. This is because it is now possible to produce potentiometers with appreciably better smoothness and linearity values. For this reason, Novotechnik has sought over the past years to develop definitions better suited to the current state fo the art. The various methods used are discussed and evalutated below.

From here onwards, we are only concerned with the linear characteristics (linearity). Relationships must be suitably adapted for applications with non-linear characteristics (conformity) but there are no essential differences. As already mentioned in Section 2, the required linearity values can only be utilized so long as the signal output by the sensor "potentiometer" carries no current. We have now to consider the effect of wiper current on linearity. Fig. 10a illustrates the functional relationship between wiper current, contact resistance and linearity error. As is shown by the example in Fig. 10b (Characteristic 4), with a wiper current of 10 µA and a contact resistance of 10 kOhm, a potentiometer which has a resistance of 2 kOhm already has linearity error of 1.1 %. A similar situation arises with an ohmic load. This clearly shows how important are the roles played by both wiper current and contact resistance. Fig. 10a Fig. 10b