Packing and packaging - machinery and equipment - Import export

The high-performance high-level palletizer PRINCIPAL-H is capable of palletizing up to 2400 bags or cartons per hour. The fast high-level palletizer is equipped with an empty pallet magazine and an outfeed system. A bag flattener at the beginning ensures that the bags are “in shape” for stacking. Flexible layer patterns are made possible by a servomotor-driven overhead rotating device that rotates the bags to the required position. For example, the bags can be positioned so that the bag seams point inwards or barcodes can be read from the outside. A well-structured layer pattern is guaranteed by the synchronous belt drive of the layer pusher, which enables the exact positioning of the bags or boxes, and the motor-driven front and side shifters, which ensure a stable and right-angled layer.

The CERTOPAC, a fully automatic high-performance bagging machine, packs any type of free-flowing bulk material in pillow bags and gusset bags with a filling weight between 5 kg and 80 kg. Thanks to its high speed, this open-mouth bagging machine can fill up to 1500 bags per hour. Because of the high flexibility of the packaging machine, bags made of woven PP, PE and paper can be processed. Furthermore, the CERTOPAC stands out due to its easy accessibility and high reliability. This high-performance packaging machine is also available as CERTOPAC-S and CERTOPAC-L in addition to the “standard version”. The differences between the variants are the bag magazines (rotating bag magazine or push magazine), the different filling weights and sizes of the bags. Furthermore, the CERTOPAC can also be completely made of stainless steel and equipped for powdery products.

The PRINCIPAC is a fully automatic high-performance bagging machine for open-mouth bags and, with up to 2000 bags per hour, it is one of the fastest in the world. The PRINCIPAC is characterized by high performance and flexibility. Both pillow bags and gusset bags with a filling weight of 10 kg to 50 kg can be processed. The bags can be made of woven PP, PE and paper. This fully automatic open-mouth packaging machine is ideally suited for any type of free-flowing bulk material and with additional equipment such as a dustproof filling spout also for powdery products. Depending on customer requirements, the high-performance bagging machine can also be made entirely of stainless steel. Further options enable the PRINCIPAC to be optimally adapted to customer requirements.

The high-performance bagging carousel CIRCUPAC has been specially developed for the packaging of flour and powdery products in pillow bags and gusset bags with a filling weight of 10 kg to 50 kg. The CIRCUPAC is ideal for filling prefabricated open mouth bags made of woven PP, PE or paper. The special feature of the packaging machine is the continuously rotating carousel: All components are precisely matched to each other, so that the entire process is carried out without a start-stop system. A maximum output of up to 1200 bags per hour can be achieved. All movements are controlled by an intelligent master servo motor controller and are precisely coordinated with each other. An extended filling time by six filling stations as well as the constant compression of the product by special vibration plates result in a well-filled bag.

Currently there are three net weighers in our product portfolio. The differences are in the product feeding. Our weighers are equipped with gravity, belt or screw feeders depending on which product has to be weighed. The choice of product feeding depends primarily on how well the product is free flowing. Moderately flowing as well as powdery and fine products are rather weighed with belt or screw feeding, while free-flowing bulk goods are usually weighed with gravity feeding. The high quality standard of STATEC BINDER is also achieved here through the use of stainless steel and a sturdy and compact design. The use of stainless steel guarantees longevity and high operational reliability even under demanding conditions.

The patented bag closing system “Over Tape Bag Sealer” from STATEC BINDER seals woven polypropylene (PP) bags airtight. A woven PP tape is used for a reliable and secure closure. If necessary, the bags can also be sewn. Both pillow bags and gusset bags can be securely closed. This sealing technology facilitates the handling of dusty and odour-intensive products of the food and feed industry. During operation, the filled bags are transported to and from the bag closing system via a conveyor belt. A sensor detects the position of the bag and automatically puts it into the trimming area. After cutting the top edge of the bag a woven PP tape is applied over the open edge of the bag to seal it with hot air. The hot air to seal the bag airtight and odourless is produced by a heating unit in the machine.

The SYSTEM-F, a fully automatic vertical form-fill-seal packaging machine, produces pillow bags and gusset bags with or without carrying handle and a filling weight between 5 kg and 50 kg from flat film. The System-F is particularly ideal for packaging powdery and moderately free-flowing products. Thanks to an adjustable format set, different package sizes can be produced. The format and/or production can be changed by one person in just a few minutes. This is made possible by a rotating magazine, which is installed directly on the machine and holds several format sets of different sizes ready at all times. The vertical FFS packaging machine impresses with its compact design and low space requirement. Further options allow this bagging machine to be adapted to a wide range of requirements.

The SYSTEM-T fully automatic Form-Fill-Seal (FFS) packaging machine combines high quality packaging from a PE tube with high production capacity and is therefore ideal to be used in a wide range of industries including petrochemicals, fertilizers, animal feed, food,... Due to the high flexibility of the FFS packaging machine it can be adapted to different customer requirements. For example, pillow bags and gusset bags can be produced with or without carrying handle and a filling weight between 5kg and 50kg. Additional perforation of the bags is also possible. The SYSTEM-T stands out due to its modern design and a very sturdy and compact construction. Accessibility, generous clearance, long maintenance intervals and low maintenance costs were of major importance in the development of this machine. For example, the large doors offer easy access to all areas and important parts and cable connections are protected from corrosive and aggressive dust by stainless steel housings.

The ACROPAC is a fully automatic bagging machine with a production capacity of up to 600 bags per hour. Hence, this open-mouth bagging machine is ideal for those who want to change from manual/semi-automatic packaging to fully automatic packaging and/or require low capacity. Whether plastic pellets, animal feed, fertilizer or food, the ACROPAC is ideal for packaging free-flowing bulk materials. Due to the high flexibility of the machines, pillow bags and gusset bags with a filling weight between 10 kg and 50 kg can be filled. The bags can be made of woven PP, PE or paper. In order to meet special requirements, the machine is also available in a stainless steel execution and can be equipped for powdery products.

Our product portfolio includes three manual bagging machines for open-mouth bags: SCALPAC-G, SCALPAC-B, SCALPAC-S. All three bagging systems are designed for up to 1200 bags per hour and differ only in the used net weighers. Depending on the product to be filled, a net weigher with gravity, belt or screw feeding is used. Prefabricated open-mouth bags made of woven PP, PE or paper are attached to the filling clamp and fixed by an employee. As soon as the bag is fixed, the weighed product flows into the bag. A conveyor belt transports the filled bag to a bag closing machine, which sews, seals or hot-glues the bag depending on the material. For free-flowing bulk materials, a net weigher with gravity feeding is selected. Moderately flowing products are fed via a belt feeder. For fine and powdery products, the screw feeder is best suited.

The high-performance sewing machine from STATEC BINDER stands for precise and reliable bag sealing of woven PP, paper or PE bags. Two different variants can be used for sewing the bags. On the one hand there is the straight-line bag infeed, in which the bag is fed to the sewing head by means of a belt drive and then sewn at the upper end. The second variant is the bag edge folding, in which the bag is folded at the upper end when it is pulled in and then sewn. In order to change from one system to the other, it is only necessary to replace a simple device. The bag to be sewn is fed to the sewing machine via one of the two variants mentioned above. Depending on the sewing speed and performance, the stitch length is between 7 and 12 mm. A cutter at the end cuts the thread. The sewing head is driven by a motor with frequency converter. A big advantage over the drive via belt pulleys is a more precise adjustment of the speed.

The high-performance robot palletizer PRINCIPAL-R, an articulated arm robot palletizing system, is always offered as a customer-specific solution with renowned industrial robot manufacturers and STATEC BINDER know-how. Depending on the required performance, different robot models are used. The gripper is also adapted to the respective application. A special feature of the PRINCIPAL-R is that it has been optimized for sling bags. As standard, jointed-arm robots with 4 axes and a rotation of up to 360° in the R-axis are used. This robot type is particularly suitable for palletizing and depalletizing applications due to its fast and repeatable movement. The operation and selection of the pallet patterns is carried out simply via a touch screen. The set-up variants range from a single to a double to a multiple line arrangement

The semi-automatic Big Bag Filling Station enables the filling of Big Bags (FIBC) with one, two or four loops and Octabins with a filling weight from 500 kg to 1500 kg. With 150 Big Bags per hour, our Big Bag Filling Station is one of the fastest in the world. Additionally, the extremely stable construction and the high reliability characterize the Big Bag Filling Station. There are two versions of the Big Bag Filling Station – one with gross and one with net weighing. The difference between the two weighing variants is that gross weighing weighs the product in the bag during filling and net weighing weighs it in a weigh hopper before filling. The advantage of net weighing is that the big bags can be filled at higher speeds. Highest weighing accuracy is achieved with both variants.

The Twin Version of the open-mouth bagging machine combines two bag placers and two filling stations in one machine. Two STATEC BINDER high-performance net weighers ensure that the product is precisely dosed and weighed. When the required weight is reached, the weigh hopper opens and the product flows into the attached bag at the filling spout. A high-performance bag closing machine enables fast sewing, sealing, or gluing of the bags. The high performance of the Twin Version is achieved by always separating two bags simultaneously, transporting them to the pick-up station, fixing them onto the filling spout, filling them, and placing them on the conveyor belt. The bags are then transported one after the other to the bag closing machine. For example, the PRINCIPAC-Twin can handle up to 2400 bags per hour with a filling weight between 10 kg and 50 kg.