Stamping - machine tools - Import export

Our special ability lies in the processing of metal strips pre-coated with adhesives. With this material it is particularly important not to damage the surface mechanically whilst at the same time not to impair the ability to bond. This skill enables us to supply stamped parts for bonding with rubber and/or thermoplastics, such as Vibration damping elements spring elements stabilizers functional parts components We guarantee a functional workability of the product for 6 months after delivery.

maximum weight reduction high design flexibility predetermined breaking points can be defined

very flexible over three axes Stretch values up to >40%. high compression ratio

Single Spine / Einstegig extremely flexible over three axes predetermined breaking points can be defined Free choice of spine width and positioning Double Spine / Two-webbed reduced "hungry horse" effect predetermined breaking points can be defined Free choice of spine width and positioning

Our ACP Group offers over 400 different variants of stamped and lanced metal carriers. These carriers are used in a wide variety of sealing systems. Only high-quality raw materials such as steel, aluminium and stainless steel from certified suppliers are used for production. The Huehoco Group also offers a wide range of coating options. From functional to decorative coatings, our customers can choose from a wide range of products. We offer suitable bonding agents for almost all types of rubber and plastic compounds.

Tool making & construction: The key to success We know the different industry-specific requirements for stamped parts and parts suppliers. Therefore, our day-to-day work includes very demanding tasks, which we overcome speedily and process reliably. Our spectrum of services for tool construction includes: 3D-CAD/CAM construction and programming (solid works, Peps, HSMworks) Wire-cut EDM (also contract manufacture) with workpiece sizes up to max. 600x400x350 mm Drilling erosion (start hole shooting) with workpiece sizes up to max. 250x350x300 mm Milling technology with workpiece sizes up to max. 650x500x500 mm Turning technology with workpiece sizes up to max. dm 210 x 1000 mm Flat grinding with workpiece sizes up to max. 600x300x375 mm and more…. Even complicated customer requirements are never a problem for us, but are instead a welcome challenge.

Stretching up to 100 % possible very light version large variety of designs

Specifications: Stroke rate: max. 400 1/min Nominal force: 500 kN Stroke range: 15 – 63 mm Stroke position: infinitely adjustable from 0 to 60 mm Tool mounting plate (L×W): 1,000 × 560 mm Opening size in B.D.C.: 287 mm Column opening: max. strip width 250 mm

Specifications: Stroke rate: continuously variable up to max. 250 1/min. Press: nominal stamping capacity 500 kN, stroke 15 - 63 mm, with SP 500 Servo units: max. nominal forming capacity 40 kN, max. stroke 120 mm Feed length: servo feed: any feed pitch Material: max. strip thickness: 4 mm, max. strip width 250 mm, max. wire Ø 4 mm Dimensions: depending on type Weight: depending on type

BORRIES pneumo-hydraulic marking machines are suitable for applications that need big marking forces. They are available either as complete units with column or C-clamp rack or as built-in units for transfer lines and round cycle facility.

BORRIES numbering heads were used to mark consecutive numbering, serial or model-number on almost all materials like steel, cast iron, aluminum, plastic etc. The application area ranges from the single production up to the integration in automatic production or transfer lines. The numbering heads can be combined with each other and extended with type holders and steel types. Besides numbers, letters or special engravings are also available. All BORRIES products are assembled with the highest precision and quality standard. It guarantees a long life time and a high stability.

BORRIES built-in impact units are suitable amongst others for marking applications on transfer lines, rotary tables or testing stations. Because of the big usable stroke workpieces with different heights can be marked without any adjusting.

BORRIES roll marking machines can be used to mark massive or hollow round parts. With special tools flat workpieces can also be marked. Options • Special constructions and assemblies, e.g. for brake disks or gas bottles with an automatic part handling • Customer- and workpiece-specific roll marking devices and pin fixture devices

BORRIES stamping machines can be used in a workshop for single, small batch and batch production. They are adaptable for almost every deformable material. Because of the big usable stroke workpieces with different heights can be marked without any adjusting. The easy handling, the well-engineered construction and the large range of marking stamps offer a lot of different application areas and make the BORRIES stamping machines to an indispensable tool.

BORRIES hand stamping tools are especially used for control stamping, numbering or as a center punch. They are usable as hand held tools or integrated units. These units are easy to use for flexible applications and the stamping inserts are quickly and easy changeable. These features make it to an indispensable tool for craft and industry.

Gear hobbing on CNC lathes without B-axis Years ago, EWS was the first tool manufacturer to offer gear hobbing heads in its standard range, and has continued to develop the holders for gearing technology ever since then. With this technology, it became possible for the first time to produce external gearing on machines without a Y/B-axis. In contrast to a standard milling wheel holder, the tool head of the EWS modular cutter can be swivelled about the axis of the shank. This offers users the advantage of substituting a B-axis with a comparatively small investment. In the meantime, module 3 has become commonplace on VDI40/BMT65/BMT75 machines. The tool heads have become more stable at the same time as being more user-friendly. The alignment system using a sinusoidal profile has come into widespread use and saves considerable alignment and setup times. Operating instructions, flyers and press reports can be found in our download portal Video: Gear hobbing on the

EWS goes milling With its latest range of angular heads, EWS brings its trusted technology with new features to machining centres. The system range was presented to the public for the first time at EMO 2015. An elegant design houses high-performance technology, or to put it simply Precision meets Motion. Advantages: the smart solution for compensating for there not being a machining axis Machining hard-to-reach parts Centre boring stepless angle adjustment around the horizontal axis, with tangentially acting double cone clamp MR > 250 Nm Prerequisite: The prerequisite is a "stop block" on the machine. This prevents the entire unit from turning while simultaneously defining the position of the angel of rotation. Variations: basic duplex offset Request form: PDF

Emulsion can do more than just cool... At least when using EWS Spinjet, the coolant is used to drive a turbine which allows the tool to rotate to up to 50,000 rpm, depending on the type. The turret's tool drive stops moving during this process! See the attached flyer for the technical requirements and details. Download Manual: PDF

Trifix® is the new adjusting system for Gildemeister multi tasking machines. The double sided adjusting system is guided by a very precise key way at the surface of the turret. 

 The plates are preloaded, and the resiliency in the adjusting system eliminates static redundancy. This allow the exact position of the tool to be secured and significantly reduces the setup time of the machine. Because this is a highly sophisticated precision instrument it is not possible to use double serrated tool shafts. The tool is supplied fully adjusted and can be used right away. EWS is the DMG system partner for this tool generation. Trifix® advantages: Repeat accuracy below 6 µm at radius of 200 mm High positioning accuracy from one station to another (0.01 mm) Driven tools and static tool holders are completely aligned Static tool holders can be used together with additional drill pattern for mounting Heavy duty spindle noses can be used together with additional d

Mount tools safely and in the correct position while remaining flexible, all this is possible with the UMB100 mounting unit. The tool clamping units can be changed quickly, making the system an ideal mounting aid for multi-tasking machines. It only takes a few seconds to replace an adapter. The unit with snap-in swivel can be pivoted 4 x 90° at the touch of a button so that even angled holders can always be mounted in the ideal position. Universal mounting block UMB100 Tool holder for VDI holding fixtures Tool holder for Varia VX Tool holder for steep-angle taper holding fixtures

Keyway broaching on lathes is a common thing. What is new is to speed up this operation with low stress for the machine! Slot is driven by the tool turret of the machine, with the input rotary motion being converted to a translation with superimposed lift-off function. This makes programming extremely easy. The keyway broaching unit is positioned in the prepared bore – in such a way as to make the extended tappet oriented to the end position in the Z axis. The depth of the slot is produced by a constant X-feed moving between 0.04-0.08 mm/stroke. The speed of the spindle ranges between 400 R/min – 1,000 R/min, with one rotation corresponding to a complete stroke. This way, for instance, a feather key groove with a width of 6 mm and a depth of 5 mm is produced within 7.5 sec. (800 R/min and 0.05 mm feed/rotation). With this operation it is important that the chip can break at the end of the groove, that is that a cut-in or a bore exists.

Reaching concentricity 0 using a simple collet chuck and this within one minute: this is Zero-Zero. The specifically designed clamping nut with 6 symmetrically arranged screws at the circumference makes this step possible. The clamping nut is split, so that the inner ring can be minimally shifted. This simple technical finesse allows to eliminate tolerance additions. The machine operator only has to replace the previous clamping nut, which step opens up a new concentricity dimension – and this for a price starting at € 90.00. Zero-Zero is available for DIN 6499 collet chuck holders from ER 16-ER40.

The new EWS tcJet range Optimal chip transport thanks to EWS tcJet EWS tcJet transports the coolant through the inset directly to the cutter and guarantees optimal chip transport... At the same time, the cutting edges have a significantly longer service life. EWS's interior cooling version is available for normal and high-pressure applications for various tool holder fixtures and cutting insert manufacturers.

Compact and stable – this is EWS' new swivel head. The swivelling module, which is equipped with a Cylkro drive system, is 17 mm smaller than standard heads which, above all, offers greater flexibility in swivel ranges between 0° and 45° in the field of cutting tools. The swivel unit covers an angle of +/- 92°. During the swivelling process, the supply of coolant is directly carried along. A distance of at least 48 mm from the contact surface to the swivel axis can be proposed. Even a high-pressure interior cooling system of up to 70 bar can be built into the module without the exterior dimensions having to be modified. Rotational speed limit is 6,000 1/min, maximum transmittable torque is 16 Nm, and max. cutting tool diameter is restricted to 10 mm. The swivel head is mainly suitable for drilling or for simple machining tasks. EWS' TWK range is available. for greater demands with regard to torque and performance.

EWS quality now available for Swiss-type lathes. This new development in driven tools is EWS's response to many customers' requests. The tool systems may appear straightforward at first sight, but their simplicity belies their performance. The design concentrates on the mounting and the spindle concentricity. The requirement profile was developed jointly with an American medical technology company which uses very small drill bits and requires extreme concentricity properties. The spindle bearing technology used with labyrinth seals sets new standards in this field, and is associated with a long service life. Provision has already been made for service. The service centres in Germany, China, Korea and the USA have already been trained in the system and are ready to respond without delay. Third-party brands can also be serviced there at any time. Download catalogue: PDF

EWS takes measures against vibrations in deep drilling procedures Deep drilling procedures with drilling rods with a long overhang are one of the most demanding tasks in cutting technologies. What influences vibration, what amplitudes does it create, what is the effect of superimposed vibration and when are uncontrollable resonances encountered? All these are questions that are difficult to answer using theory alone. These findings formed the basis for the new development of EWS Rigid. The objective was to create a drilling holder with a passive damping system to counteract the vibrations that are created. This involves using variable vibration dampers with linear degrees of freedom in a floating mounting inside the cutter carrier. The damper position is set using a radially mounted setscrew, which allows optimum vibration conditions to be created. The improvement in surface qualities of bores is significant, as is the increase in the service life of cutter tools.

The best of both worlds! Insufficient stability was a fact increasingly associated with the VDI system in recent years. As a result, block tools were preferred more often, although the VDI tools still offer greater diversity and flexibility. So the next step appeared obvious: combining the best of both systems. In cooperation with DMG, we developed the EWS ProLine system in order to fully utilize the potential of new lathes. While EWS ProLine features a conventional VDI shank, it can be optionally mounted to the turret using four screws. For instance, the flexibility of the VDI system can be utilised for lighter machining, and the stability properties of block tools can be utilised for heavy cutting. The angular position of the radial tools is ensured through the Trifix®, the alignment system. Cutting data similar to HSK63 machining centres? The professional audience at the EMO 2011 watched an impressive live demonstration: on a Gildemeister CTX Beta 1250 4A, two surf

Make any centric or eccentric form desired 4, 6, or 8 edged, polygonal or free form with the EWS Multiform on the CNC turning/milling machines Free forms that used to be impossible can now be made with EWS Multiform on turning/milling or machining centres. For a six-edge outside the centre or a four-edge in the centre, additional processing steps such as reaming or eroding were necessary up until now. If a position change was also needed, complicated devices were needed for processing. This is now all possible with one chuck. What is behind this? EWS Multiform uses a custom internal cam disc unit to produce the required form. For conventional geometry like squares or hexagons, there are standard cam discs available. The cam forces the cutting tool to follow a path in order to get the desired geometric shape. Of course you can’t defy the laws of physics which means that there will be a small radius on the edges.

The changeable centring tip for counter spindles Would you like to use your counter spindle temporarily as a tailstock, and then once again as a normal chuck? You can with the EWS CenterPoint Area of application: Lathes without tailstock and with a turret To support long tools Top changeable short taper 12 The top kit can be integrated in simple combination holders Prerequisite: Counter spindle with tailstock function Taper shank adjusted to GSP Machining process: Milling on the main spindle Switch to tip in GSP Use tip rotating Execute machining Remove tip from GSP Pass work piece to GSP, work second side