Induction hardening - Import export

Our company has a long experience in different kind of machining services. Through many years, we made wide pallets of products, on client's drawings and requests. Different groups of equipment (kinds and dimensions) allow us to meet all requests of our clients. Generally, our machining service is for bigger dimensions. REFERENCES TECHKO (Switzerland) KONCAR M.K. (Croatia) SAS ZADAR (Croatia) ROTIS (Slovenia) FIP (Italy) KUMERA (Austria) THYSSEN FAHRTNEPPEN (Germany) THYSSEN AIRPORT (GermanyI) HARBURG FREUDENBERGER BELIŠĆE (Croatia) SHIP YARD SPLIT (Croatia) VOEST ALPINE (Great Britany) PAUL WURTH (Luxembourg)

Compact Rail is a linear system consisting of steel linear rails with induction hardened raceways and high precision radial ball bearing sliders, also made of hardened steel. Thanks to their self-aligning capabilities, Compact Rail linear guides simplify the project, improve the performance and reduce the overall cost of application. Compact Rail linear guides are easy to install on all types of surfaces, including non-machined ones. Compact Rail linear guides feature a robust steel slider with ball bearings, self-centering heads with wipers, longitudinal seals to protect the internal components and a top sealing strip. The slider body is accurately finished with matte longitudinal edge chamfer and a shining ground flat surface. The slider heads are equipped with special slow release felt pads and are free to rotate with respect to the slider body, so that the felts are always in contact with the raceways to ensure optimal lubrication.

The Easyslide is a system of cold drawn steel linear rails with induction hardened raceways. The linear guides consists of an external 'C' profile linear rail and incorporated caged ball bearings. Five rail widths: 22, 28, 35, 43 and 63mm The sliders inside the linear rails ensure an exceptionally compact system System high load capacity Optimal operation even when shocks and vibrations are experienced Multiple standard lengths available depending on the linear rail section (up to 2,000mm). Special lengths are available on request The Easyslide product family includes compact size linear rails with caged ball bearings, fitted with one or more sliders per rail, to ensure high load capacity and long life. If more than one slider is used in the SN series, they can slide independently inside their own cages, or simultaneously in a single cage. The SNK series features rails with hardened and ground raceways. Variable slider strokes and lengths can be selected. All Easyslide linear...

High load capacity and reduced deflection telescopic rails with caged balls bearings. The telescopic guides have optimal running properties due to inductively hardened raceways. TELESCOPIC RAIL linear slides exhibit little deflection while under very heavy loads, even when fully extended. Telescopic guides come in eight different series (DS, DSE, DSC, DE, DBN, DMS, ASN, DRT) Torsionally rigid intermediate elements with S-shaped, double-T, or squared sections Over-extending, full or partial telescopic strokes are available In the DMS63 Series the supported load can reach 2,000kg per pair. Extremely low deflection and smoothness of movement even in high load, 24/7 applications Some Series can be locked in the closed position Special versions and strokes available upon request The Telescopic Rail product family includes full or partial extraction telescopic rails, and consists of eight (8) different sizes. The deflection resistant central components are available in the S, double T...

are bolts hot forged from all common materials including stainless, acid resistant and heatproof (inductive hardening, case hardening, quenched and tempered) steel. Diameter range of M 12 - M 80 with lengths reaching up to 800 mm. Tailored manufacturing according to specific standards, drawings and samples.

Material Dimension range CK45 10,0 - 140 mm 42CrMo4V 16,0 - 180 mm

Induction hardened shafts, manufactured to the tightest tolerances according to ISO h6, piston rods for the hydraulic sector or headrests in the automotive sector. These are just three of many hundreds of application examples. Further applications can be found in railroad technology, shipbuilding and renewable energy.

Steel 1.1213. Stainless steel 1.4034. Stainless steel 1.4112. Version Steel, ground. Steel, ground and hardchromed, chrome coating 5 10 µm. Stainless steel, ground. The precision steel shafts are generally inductively surface hardened. Note The surface value obtained during the inductive hardening process guarantees high surface wear resistance. Suitable for shaft supports 21565. On request Lengths up to a max. 4000 mm. Accessory Shaft supports 21565. Drawing reference 1) chamfered

Ready to install sprockets with hub on one side for DIN ISO 606 roller chains. Teeth are milled and inductively hardened. Keyway acc. to DIN 6885 / BS 4235. The keyway is aligned with the tooth tip. With two grub screws. One tapped hole aligned with the keyway centre, the other offset by 90°.

So that it continues The less than ideal condition of the roads in Europe, as well as the need to catch up in road construction in the Asian world has led to high investments in the construction industry. We have already specialised for many years in the manufacture of compacting bars and pressing bars for road builders. Whether casehardened or inductively hardened bars From us, you will always find a product matched ideally to your requirements.

Electro zincplated. Tracks inductively hardened and ground. Note for ordering Fastening screws are supplied. Note Compact Cprofile guide rails with internal hardened tracks. The system runs with low noise even under heavy loads. There is play between the screw and the fastening hole to allow the rail to be aligned during installation. To achieve the desired running properties there must always be a film of lubricant between track and roller, this also provides corrosion protection for the ground tracks. On request Lengths up to max. 4080 mm.

Body, extruded aluminium section. Bearing housing and slide, aluminium. Profile guide rail and guide carriage, steel. Toothed belt, polyurethane with steel cord reinforcement. Version Body natural colour anodised Bearing housing and slide, black anodised. Tracks of the profile guide rail, inductively hardened and ground. Note Compact and flexible linear actuators with toothed belt drive. The body consists of a selfsupporting aluminium extruded section with integrated profile guide rail. This rail system is able to absorb highest forces from all directions, is lowwear, and is optimised for moving large masses. Slots are located on the outer sides of the aluminium profile, ensuring easy, reliable assembly and enabling accessories mounted. Proximity switches can be positioned and fastened in the upper Tslot. The aluminium profile is fully compatible with our standard I series profiles.

We manufacture gears, gear rings and toothed shafts for various applications in industry with a focus on mechanical engineering and heavy machinery. Our customers come from a wide range of industries: railway, wind power, marine, industrial gearboxes, oil and gas extraction, crane construction or construction machinery as well as special machines. We also supply the retrofit industry and manufacture the parts in small series or individual production. Depending on the dimension a quality of 4 can often be achieved. We examine the possibilities without obligation and without charge. Our customers include renowned and well-known companies. References to your industry on request. We manufacture according to customer drawings and have our own hardening plant. This saves time and costs during production. Cooperation exists for gas nitration and single-tooth induction hardening with experts in their field. ZWP supports you in the overhaul of plants and machines (Retrofit).

We manufacture gears, gear rings and toothed shafts for various applications in industry with a focus on mechanical engineering and heavy machinery. Our customers come from a wide range of industries: railway, wind power, marine, industrial gearboxes, oil and gas extraction, crane construction or construction machinery as well as special machines. We also supply the retrofit industry and manufacture the parts in small series or individual production. Depending on the dimension a quality of 4 can often be achieved. We examine the possibilities without obligation and without charge. Our customers include renowned and well-known companies. References to your industry on request. We manufacture according to customer drawings and have our own hardening plant. This saves time and costs during production. Cooperation exists for gas nitration and single-tooth induction hardening with experts in their field. ZWP supports you in the overhaul of plants and machines (Retrofit).

We manufacture gears, gear rings and toothed shafts for various applications in industry with a focus on mechanical engineering and heavy machinery. Our customers come from a wide range of industries: railway, wind power, marine, industrial gearboxes, oil and gas extraction, crane construction or construction machinery as well as special machines. We also supply the retrofit industry and manufacture the parts in small series or individual production. Depending on the dimension a quality of 4 can often be achieved. We examine the possibilities without obligation and without charge. Our customers include renowned and well-known companies. References to your industry on request. We manufacture according to customer drawings and have our own hardening plant. This saves time and costs during production. Cooperation exists for gas nitration and single-tooth induction hardening with experts in their field. ZWP supports you in the overhaul of plants and machines (Retrofit).

We manufacture gears, gear rings and toothed shafts for various applications in industry with a focus on mechanical engineering and heavy machinery. Our customers come from a wide range of industries: railway, wind power, marine, industrial gearboxes, oil and gas extraction, crane construction or construction machinery as well as special machines. We also supply the retrofit industry and manufacture the parts in small series or individual production. Depending on the dimension a quality of 4 can often be achieved. We examine the possibilities without obligation and without charge. Our customers include renowned and well-known companies. References to your industry on request. We manufacture according to customer drawings and have our own hardening plant. This saves time and costs during production. Cooperation exists for gas nitration and single-tooth induction hardening with experts in their field. ZWP supports you in the overhaul of plants and machines (Retrofit).

We manufacture gears, gear rings and toothed shafts for various applications in industry with a focus on mechanical engineering and heavy machinery. Our customers come from a wide range of industries: railway, wind power, marine, industrial gearboxes, oil and gas extraction, crane construction or construction machinery as well as special machines. We also supply the retrofit industry and manufacture the parts in small series or individual production. Depending on the dimension a quality of 4 can often be achieved. We examine the possibilities without obligation and without charge. Our customers include renowned and well-known companies. References to your industry on request. We manufacture according to customer drawings and have our own hardening plant. This saves time and costs during production. Cooperation exists for gas nitration and single-tooth induction hardening with experts in their field. ZWP supports you in the overhaul of plants and machines (Retrofit).

We manufacture gears, gear rings and toothed shafts for various applications in industry with a focus on mechanical engineering and heavy machinery. Our customers come from a wide range of industries: railway, wind power, marine, industrial gearboxes, oil and gas extraction, crane construction or construction machinery as well as special machines. We also supply the retrofit industry and manufacture the parts in small series or individual production. Depending on the dimension a quality of 4 can often be achieved. We examine the possibilities without obligation and without charge. Our customers include renowned and well-known companies. References to your industry on request. We manufacture according to customer drawings and have our own hardening plant. This saves time and costs during production. Cooperation exists for gas nitration and single-tooth induction hardening with experts in their field. ZWP supports you in the overhaul of plants and machines (Retrofit).

We manufacture gears, gear rings and toothed shafts for various applications in industry with a focus on mechanical engineering and heavy machinery. Our customers come from a wide range of industries: railway, wind power, marine, industrial gearboxes, oil and gas extraction, crane construction or construction machinery as well as special machines. We also supply the retrofit industry and manufacture the parts in small series or individual production. Depending on the dimension a quality of 4 can often be achieved. We examine the possibilities without obligation and without charge. Our customers include renowned and well-known companies. References to your industry on request. We manufacture according to customer drawings and have our own hardening plant. This saves time and costs during production. Cooperation exists for gas nitration and single-tooth induction hardening with experts in their field. ZWP supports you in the overhaul of plants and machines (Retrofit).

We manufacture gears, gear rings and toothed shafts for various applications in industry with a focus on mechanical engineering and heavy machinery. Our customers come from a wide range of industries: railway, wind power, marine, industrial gearboxes, oil and gas extraction, crane construction or construction machinery as well as special machines. We also supply the retrofit industry and manufacture the parts in small series or individual production. Depending on the dimension a quality of 4 can often be achieved. We examine the possibilities without obligation and without charge. Our customers include renowned and well-known companies. References to your industry on request. We manufacture according to customer drawings and have our own hardening plant. This saves time and costs during production. Cooperation exists for gas nitration and single-tooth induction hardening with experts in their field. ZWP supports you in the overhaul of plants and machines (Retrofit).

We manufacture gears, gear rings and toothed shafts for various applications in industry with a focus on mechanical engineering and heavy machinery. Our customers come from a wide range of industries: railway, wind power, marine, industrial gearboxes, oil and gas extraction, crane construction or construction machinery as well as special machines. We also supply the retrofit industry and manufacture the parts in small series or individual production. Depending on the dimension a quality of 4 can often be achieved. We examine the possibilities without obligation and without charge. Our customers include renowned and well-known companies. References to your industry on request. We manufacture according to customer drawings and have our own hardening plant. This saves time and costs during production. Cooperation exists for gas nitration and single-tooth induction hardening with experts in their field. ZWP supports you in the modernization of plants and machines (Retrofit).

We manufacture gears, gear rings and toothed shafts for various applications in industry with a focus on mechanical engineering and heavy machinery. Our customers come from a wide range of industries: railway, wind power, marine, industrial gearboxes, oil and gas extraction, crane construction or construction machinery as well as special machines. We also supply the retrofit industry and manufacture the parts in small series or individual production. Depending on the dimension a quality of 4 can often be achieved. We examine the possibilities without obligation and without charge. Our customers include renowned and well-known companies. References to your industry on request. We manufacture according to customer drawings and have our own hardening plant. This saves time and costs during production. Cooperation exists for gas nitration and single-tooth induction hardening with experts in their field. ZWP supports you in the modernization of plants and machines (Retrofit).

We manufacture toothed wheels, cog wheels, gear rings and toothed shafts for various applications in industry with a focus on mechanical engineering and heavy machinery. Our customers come from a wide range of industries: railway, wind power, marine, industrial gearboxes, oil and gas extraction, crane construction or construction machinery as well as special machines. We also supply the retrofit industry and manufacture the parts in small series or individual production. Depending on the dimension a quality of 4 can often be achieved. We examine the possibilities without obligation and without charge. Our customers include renowned and well-known companies. References to your industry on request. We manufacture according to customer drawings and have our own hardening plant. This saves time and costs during production. Cooperation exists for gas nitration and single-tooth induction hardening with experts in their field. ZWP supports you in the modernisation of plants and machines.

STEEL GRADES The standrard stock of chromed bars consists of steel grades C45 or C45E or C45R and 20MnV6 in untreated delivery condition (+AR) and 42CrMo4 in quenched and temperd delivery condition (+QT). DELIVERY CONDITIONS The solid bars subjected to chroming process are available in different delivery conditions in orde to obtain specific properties. NORMALIZATION Heat treatment consisting heating process followed by gradual cooling in controlled atmosphere. Thanks to this process the steel structure becomes more "refined" and improve its impact properties (perlitic structure). INDUCTION HARDENING The surface of the steel bar is heated by electric induction followed by fast cooling. This process leads to a high surface hardness but also to fragility and low impact values (Martensite surface structure). QUENCHING AND TEMPERING Quenching process followed by tempering. This process leads to a good hardness and resistance and it reduces its fragility in comparsion to induction...

We manufacture gears, gear rings and toothed shafts for various applications in industry with a focus on mechanical engineering and heavy machinery. Our customers come from a wide range of industries: railway, wind power, marine, industrial gearboxes, oil and gas extraction, crane construction or construction machinery as well as special machines. We also supply the retrofit industry and manufacture the parts in small series or individual production. Depending on the dimension a quality of 4 can often be achieved. We examine the possibilities without obligation and without charge. Our customers include renowned and well-known companies. References to your industry on request. We manufacture according to customer drawings and have our own hardening plant. This saves time and costs during production. Cooperation exists for gas nitration and single-tooth induction hardening with experts in their field. ZWP supports you in the modernization of plants and machines (Retrofit).

The Pritzwalk gear factory produces gears and toothed shafts. Experience since 1969 with location in Brandenburg / Germany. We manufacture planetary gears, sun shafts and other geared items on request. Our well-known customers come from the following sectors: railway, wind power, crane manufacture, industrial gears, mining and special machine construction as well as power generation. As one of the largest independent contract manufacturers in Germany, ZWP manufactures extensive gearing articles. Heat treatment inhouse. Our customers include renowned and well-known companies. References available on request. We manufacture according to customer drawings and have our own hardening shop. This saves time and money in production. There is also cooperation for other hardening processes such as gas nitriding or single-tooth induction hardening with experts in their field or with colleagues. We look forward hearing from you and are happy to support renewable energies.

The Pritzwalk gear factory produces gears and toothed shafts. Experience since 1969 with location in Brandenburg. We manufacture planetary gears, sun shafts and other geared items on request. Our well-known customers come from the following sectors: railway, wind power, crane manufacture, industrial gears, mining and special machine construction as well as power generation. As one of the largest independent contract manufacturers in Germany, ZWP manufactures extensive gearing articles. Our customers include renowned and well-known companies. References available on request. We manufacture according to customer drawings and have our own hardening shop. This saves time and money in production. There is also cooperation for other hardening processes such as gas nitriding or single-tooth induction hardening with experts in their field or with colleagues. We look forward hearing from you and are happy to support renewable energies.

The Pritzwalk gear factory produces gears and toothed shafts. Experience since 1969 with location in Brandenburg. We manufacture planetary gears, sun shafts and other geared items on request. Our well-known customers come from the following sectors: railway, wind power, crane manufacture, industrial gears, mining and special machine construction as well as power generation. As one of the largest independent contract manufacturers in Germany, ZWP manufactures extensive gearing articles. Our customers include renowned and well-known companies. References available on request. We manufacture according to customer drawings and have our own hardening shop. This saves time and money in production. There is also cooperation for other hardening processes such as gas nitriding or single-tooth induction hardening with experts in their field or with colleagues. We look forward hearing from you and are happy to support renewable energies.

The Pritzwalk gear factory produces gears and toothed shafts. Experience since 1969 with location in Brandenburg. We manufacture planetary gears, sun shafts and other geared items on request. Our well-known customers come from the following sectors: railway, wind power, crane manufacture, industrial gears, mining and special machine construction as well as power generation. As one of the largest independent contract manufacturers in Germany, ZWP manufactures extensive gearing articles. Our customers include renowned and well-known companies. References available on request. We manufacture according to customer drawings and have our own hardening shop. This saves time and money in production. There is also cooperation for other hardening processes such as gas nitriding or single-tooth induction hardening with experts in their field or with colleagues. We look forward hearing from you and are happy to support renewable energies.