Palletising machinery - Import export

The system adapts single set of ABB robot palletizer and two sets of pallet supplier. The robot will pick 3 cartons at one time to reach the speed about 27 cartons per minute.

With decades of know-how and worldwide expertise in the core areas of conveyor technology, robot systems, palletizing, depalletizing and automation, TRAPO AG presents itself as a renowned manufacturer and total systems supplier of conveyor systems, palletizing technology and packaging machines. Primary and secondary packaging such as cartons, trays, pails and more are palletized and depalletized. The machines in our systems impress with their flexibility, high performance and economic efficiency. We produce in Germany and set standards worldwide ranging from engineering contracts to automation. The palletizers of the HLP series operate with high and low inlet. The product range of the high-capacity layer palletizers is optionally equipped with a y-axis, rotary module or even a traversing axis — so that one or more palletizing stations can be operated as required.

The PRINCIPAL-P, a high-performance portal palletizer, combines the high speed of the PRINCIPAL-H with a gripper adapted to the respective application, e.g. combined grippers for palletizing bags and boxes. The great advantage of the PRINCIPAL-P is that it does not push bags, but lays them down and can therefore palletize them overlapping. Furthermore, the bags are pressed from all four sides to obtain a well-structured layer pattern. Boxes are also lifted, laid and afterwards the layer is formed. When arranging the bags or boxes, it is ensured that the bags or boxes are brought into the required position, e.g. barcodes can be read from the outside. In addition, a robot can be installed for possible depalletizing work. Further options enable the PRINCIPAL-P to be optimally adapted to customer requirements.

Semi-automatic rotary table pallet wrapper, model ECO/A, complete with: - Photocell for reading pallet height - Digital panel with 3 wrapping programs (up, up-down-manual) - Soft start inverter - Manual film block/cut and automatic wrapping cycle - Reset button for repositioning the film at the base of the column - Foldable column for ease of transportation - Forklift-compatible base - Mechanical clutch for film tensioning Operation: Place the pallet on the platform, secure the film to the base, select the wrapping program, and press the start button. The machine automatically begins wrapping and stops. Cut the film manually. Stretch film for wrapping machines: The film commonly used on wrapping machines is 23 microns. The film can also be used in 30 microns, suitable for protecting the pallet contents from sunlight.

The machine can handle pallets measuring 1000 x 1200, with a maximum height of 2000, with flat separators between layers of plastic or rigid cardboard containers or trays. It's a stationary platform depalletizer; with this system, it's possible to load the pallet into the machine already without the cardboard hood, using a pallet truck or forklift on the dedicated centering frame ensuring correct positioning. The machine features a robust and compact structure with linear guides to ensure movement precision. It utilizes inflatable rubber gripping heads for 3 rows of bottles, suitable for bottling lines with production rates up to 3,000 b/h. Alternatively, there's a version with gripping heads for picking up an entire layer of bottles. Magnetic gripping heads are also available for depalletizing metal cans. Format changeovers are simple and very fast by adjusting the position of the rubber according to the format. The machine is equipped with an electrical panel and control panel.

713X \ 726X \ 745X – WITH ELECTRONICALLY CONTROLLED DRIVE & CONTROL VIA JOYSTICK – LITHIUM BATTERY – CHARGER – LINE LASER – ERGOPACK TOOL-LIFT – SEALING TOOL – CONTROL VIA INDUSTRY TOUCHSCREEN INTERESTED? WE WOULD BE HAPPY TO VISIT YOU AND CONFIGURE THE SYSTEM INDIVIDUALLY WITH YOU ON SITE. 700X WITH ELECTRONICALLY CONTROLLED DRIVE & CONTROL VIA JOYSTICK LITHIUM BATTERY CHARGER CONTROL VIA INDUSTRY TOUCHSCREEN

713E \ 726E \ 745E WITH – ELECTRONICALLY CONTROLLED DRIVE & CONTROL VIA JOYSTICK – 24V AGM BATTERY PACK – CHARGER – ERGOPACK TOOL-LIFT – SEALING HEAD We will be happy to discuss the individual configuration of your system in person after a product demonstration at your site. 700E WITH – ELECTRONICALLY CONTROLLED DRIVE & CONTROL VIA JOYSTICK – 24V AGM BATTERY PACK – CHARGER We will be happy to discuss the individual configuration of your system in person after a product demonstration at your site. 700 WITH – MANUALLY DRIVE VIA A HAND CRANK We will be happy to discuss the individual configuration of your system in person after a product demonstration at your site.

Regardless of the material to be handled (sack, carton box, tin or bottle), this robotic arm picks-and-places with utmost precision (≤0,25mm). It may also handle multiple product lines concurrently, as well as different types of products by means of special grippers, thus further increasing the degree of system flexibility. A comprehensive palletizing line includes, apart from the robot and gripper set, product conveyor belts, automatic pallet feeder for attaining higher speeds, ready pallet roller conveyors, pallet transport wagon for large areas, and automatic pallet wrapper with stretch film, automatic strapping machine, and safety fence for personnel safety.

With palletization magnets, you pack tins, aerosols, cans and glass jars with steel lids in one go. The magnet holds a layer of products without an energy supply. They are suitable for attachment to a robot arm or gantry crane, and help with packing and unpacking in automated processes. Goudsmit magnetic palletizers use permanent magnetic force to lift and hold steel products in one go. They do this without a power supply. Palletization magnets hold a layer of products for as long as needed.

Goods of different sizes can now be secured inexpensively and quickly on a pallet and further pallets can be stacked up. If you use Paletty as a mobile shelving system, you can achieve a 80000m² storage area from a 20000m² storage area. In addition to the complete use of space is the better accessibility of the goods another advantage z. Ex. The wooden frame opposite. You can reach your goods from all four sides of the Paletty. Are you still paying for the transport of CO2 or are you willing to save on these costs with the new product?

Our Flexible Robotic Palletiser is the smallest footprint and is designed for cases, crates and bags. Multiple products Multiple patterns Easy to program FEATURES & BENEFITS: -Compact: Smallest palletiser for crates. -Specialist Brillopak robot heads. Run multiple products with no tooling changeover. -Simple to operate by unskilled staff. Select the product and press start. -Easy to maintain. Simple plug in, plug out of new parts. -Enhanced safety features. ** Click for more **

High specification automatic machines to dispense or stack crates and trays onto manual and automatic packing lines. Reliable 600mm x 400mm retail crates Complete pallet of accumulation FEATURES & BENEFITS: -Small Footprint. -Heavy Duty. Robust construction for 24/7 usage and reliability. -Reduced labour cost in preparing crates pre/post production line. -Reduced health and safety risk through repetitive handling of crates. -Consistent throughput speed increases overall packing efficiency. ** Click for more **

Designed for 24/7 operation this machine dispenses pallets and accumulates a loaded pallet stack outside the cell. Can be floor loading or over conveyor. Up to 30 cases or crates per minute Small footprint Enhanced Safety Features FEATURES & BENEFITS: -Specialist Brillopak robot heads. Run multiple products with no tooling changeover. -No manual heavy lifting. -System automatically lifts pallet stacks from floor and places loaded pallet stack onto floor for use with hand trucks. -Simple to operate by unskilled staff. -Entire system built and fully tested in our factory. Delivered in 2 pieces for very fast commissioning on site. ** Click for more **

The dual cell machine has a small footprint and is designed for cases, boxes, trays, and bags. Brillopak specialist end effectors will handle multiple case or bag sizes, as well as all current supermarket rigid/collapsible tray types without the need for tooling changeovers. Continuous palletising Multiple products and layer patterns Additional safety gate between cells FEATURES & BENEFITS: -Compact size. -Specialist Brillopak robot heads. Run multiple products with no tooling changeover. -Simple to operate by unskilled staff. -Easy to programme new patterns in-house. -Enhanced safety features. ** Click for more **

An optimised semi-automatic packing machine that puts you back in control of pack line speed. Reduced Labour Cost - Semi Automatic Packing Machine Increased product throughput Minimised quality issues FEATURES & BENEFITS: -Increases line speed, semi automatic packing machine. -Ergonomically designed for optimal performance. -Handles crates or cardboard trays. -Minimises health risks associated with repetitive working. -Tray infeed at rear or system minimises clutter along the line. ** Click for more **

The BRILLOPAK P160 Unipick provides high-speed, accurate but gentle packing of tray seal, flow wrap and VFFS products into trays, cases and boxes. Ideal for packing fruit and meat. Multiple products Multiple patterns Delicate product placement FEATURES & BENEFITS: -Flexibility of operation. Single pick means one system can support multiple product types with multiple patterns. -Extreme accuracy of placement into crate ensures first class presentation on supermarket shelf. -Delicate handling: Due to single pick, individual products are placed gently and accurately into position meaning no damage to product or packaging. -No complex collation requirement: Less to go wrong. -Simple to operate, manage and maintain. ** Click for more **

The BRILLOPAK C111 robotic packaging system provides high-speed packing of products into crates and cases. Due to the vertical movement of the robotic arm, the case packing system is able to pack to a depth of 800mm providing the versatility to pack to multiple container types. Ideal for case packing, tray packing and seal punnets. Over 150 packs per minute Precise product placement Multiple products and layer patterns FEATURES & BENEFITS: -High speed case packer: Up to 150 packs a minute. Multiple products with no tooling changeover. -Delicate handling: Using soft flexible grippers or vacuum cups with independent vacuum generators, no damage to product in pick process at high speed. -Very small footprint. -Can pack products up to 5kg weight. -Simple to operate, manage and maintain. ** Click for more **

Advantages • Easy operation and monitoring from floor level • Easy and quick product changes due to tool-less format changeovers • Small footprint allows for integration into existing production lines • Modular design eases adaptation to a variety of requirements • Extendable through the Langhammer building block system The Layer Palletizer PA7 is ideal for universal use in the middle class range and for a large variety of applications and products - such as cartons, bags, packs, containers, plastic cases etc. A typical application is its use as a line palletizer placed downstream from packaging machines, e. g. in the food industry. A variety of infeed versions and the patented integrated interleaf unit allow for a wide range of possibilities. For example, bags within a performance range of up to 1000 per hour can be palletized perfectly. The electrically driven gripper turning unit operates form-fittingly which makes for exact 90 degree right or left turns or 180 degree ones.

Advantages • Complete building block system with modular standard components • Individually planned conveyor units, fine-tuned to task requirements • Large assortment of pallet transport technology: • Pallet Roller Conveyors • Pallet Chain Conveyors • Pallet Buffer Conveyors • Pallet Turntables • Pallet Transfer Units • Pallet Shuttle Cars • Empty Pallet Dispensers • Empty Pallet Testers • Pallet Lifts Just some of the tasks for which Langhammer offers the right solution: stacking or separating empty and full pallets, transporting pallets on different transport levels, a wide range of roller conveyors available up to driven roller conveyors with reversible transport direction and high pulling power, driven roller conveyors for lowest building heights, transfer units and turntables enable flexible pallet transport, connect transport lines and change transport direction of the pallet as required.

Advantages • Optimal use of space due to its compact design • Reduction of the footprint by more than 40% in comparison to fork gripper systems • Gentle handling of complete product layers • Handling of a variety of pallet configurations with only one gripper • Format parts are not required, thus reducing complexity and freeing warehouse space TheWave is a unique combination of a conveyor element with a layer gripper resulting in a machine that can take complete product layers arriving from the conveyor lane and – indepen­dent of product type and configuration – place them safely onto a pallet. TheWave can be used in all sectors of the consumer industry branch and for almost all products. Its compact design makes it possible – in contrast to the usual systems using fork or clamp grippers – to save enormously on floor space.

Advantages • Large assortment of gripper types for a variety of usages/applications: Clamping grippers, Fork grippers, Suction grippers, Magnetic grippers • Clean pallet configuration through use of appropriate gripper • Format changeovers possible without changes on the gripper for the majority of grippers • Most grippers also handle interleaves and pallets thus reducing the number of machines required Grippers are usually used for palletizing with robots. Almost all possible products like cartons, boxes, baskets, trays, bags, foil packs, buckets or bottles can be handled. The right choice of the matching gripper is crucial for the palletizing result. Of most importance is the required task which determines the design of the gripper. The more complex a palletizing task is, the higher the requirements on the gripper are. For exceptional products we develop special grippers as a special solution. Contact us!

Advantages • Quick throughput times, high processing exactness as well as improved working conditions through optimally planned material flow • Compatible components reduce interfaces • Large assortment of standard components: Belt Conveyors: • Curved Belt Conveyors • Small Belt Conveyors • Inclined Belt conveyors Roller Conveyors: • Wheel Conveyors • Light Roller Conveyors • Roller Conveyor Curves • Gravity Roller Conveyors • Driven Roller Conveyors Chain Conveyors: • Chain Conveyors • Traction Lifts Product transportation is an essential element of in-plant logistics. Exact and precise handling is a prerequisite for optimal material flow. Belt conveyors are ideal for transporting light to moderately heavy products. Roller conveyors can be adapted to a variety of space conditions. They are used for transporting light as well as heavy products, are impervious to dust and thus ideal for use in dusty environments.

Advantages • Gentle transport of products and high performance due to continuous chain run • Intermediate buffering of several products possible • Up and down movement with same side or opposite side infeed/outfeed Vertical lifts make material flow across several levels possible and are used wherever goods need to be transported vertically - they are ideal for the vertical transport of boxes, trays, plastic containers, bundles, pallets, and bags within automatic conveyor systems. Vertical Lift SPF1S: Transport direction in “S” form. Outfeed side always opposite the infeed side. Vertical Lift SPF1C: Transport direction in “C” form. Outfeed side always on the infeed side.

Advantages • High uptimes due to maintenance-free guidance of the main axes • Low headroom with telescoping axis/option • Handling of very heavy loads with rigid Z-axis/option • Highly flexible due to the use of a variety of grippers • Interleaf + pallet handling possible The Gantry Robots can be used for almost all products such as bundles, boxes, bags, standard cases, bakery baskets and packs. Equipped with a maintenance-free axis system, strong lifting axis or telescopic lifting axis they are predestined for heavy-duty usage. What characterizes our gantry robots is their high flexibility, wide operating range and precision in handling. They meet the requirements needed for increasing the variety of handled products. In this way unit costs are optimized and processing safety heightened. The system's flexibility increases the machine's uptime and makes it possible to react faster to market requests. These robots offer a flexible, reliable and economical automatic solution.

Advantages • Highly flexible palletizing solutions due to quick and easy re-configurations • Extremely precise operation ensures high quality palletizing • Use of a great variety of grippers makes for high flexibility • Coordinated concept including material flow environment Articulated Arm Robots offer highly flexible palletizing possibilities and are thus a real economical alternative. Especially profitable when with the corresponding performance two end packaging lines can be palletized by one machine. Articulated Arm Robots from Langhammer come delivered with the complete material flow environment in exact accordance with customer preferences. A turnkey installation from a single source.

Advantages • High output rate with a wide product range • Precise operation allows for the direct production of sales pallets • Simple and quick product changeovers due to toolless format changes • Minimum space requirement facilitates the integration of the machine into existing production lines • Modular palletizer design adapts easily to any given layout • Extendable through the Langhammer building block system The Layer Palletizer PA8 is suitable for almost all consumer products in packs, cases, crates, bags, etc. The palletizer versions PA81 and PA82 are based on the PA8 base model. PA81 can carry heavy pallet loads and the pallets run through lengthwise - important when palletizing bags. PA82 is designed to handle very heavy pallet loads and pallets can run either lengthwise or crosswise. A typical application for the PA8 palletizer is found in the Hygienic Paper Industry where the standard palletizer palletizes both bundles and small packs.

Advantages • Easy programming + maintenance via the PLC: no robot programming skills required • Optimal utilization of space + considerable space saving due to compact design • Highly flexible palletizing solution allows for any number of layer patterns • Layer weights of up to 200 kg possible • Gentle product handling of complete layers • Consistent and proven Langhammer operating concept allows for easy configuration In contrast to conventional systems with fork/clamp grippers, this compact design results in an enormous space saving of up to 40%. The new Articulated Arm Robot AR500 in combination with either Siemens or Rockwell controls guarantees easiest programming and maintenance directly via the PLC. By combining the Articulated Arm Robot AR500 with TheWave Langhammer offers a coordinated concept for the complete material flow, characterized by extreme accuracy & high-quality palletizing – and everything according to customer requirements – ready to go from a single source

Returnable tray Developed for the efficient and safe transport of large and heavy work pieces Flexresistant and selfsealing frame for optimal stackability – Interior workings as individual as most efficient for the packing density.

Oneway tray Developed for the costefficient transport of work pieces Frames are stackable as a tray or have a collapsible design – Interior workings as individual as most efficient.