Servo presses - Import export

Specifications: Stroke rate: max. 400 1/min Nominal force: 500 kN Stroke range: 15 – 63 mm Stroke position: infinitely adjustable from 0 to 60 mm Tool mounting plate (L×W): 1,000 × 560 mm Opening size in B.D.C.: 287 mm Column opening: max. strip width 250 mm

Specifications: Stroke rate: max. 200 1/min Nominal force: 800 kN Stroke range: fixed stroke with 30 mm Stroke position adjustment: - 8 mm from B.D.C. Tool mounting plate (LxW): 1000 mm x 510 mm Opening size in B.D.C.: 324.5 mm Column opening: max. strip width 160 mm

SIMPAC presses with servo direct drive stand for highly dynamic forming processes and offer maximum flexibility in the production. In combination with a high stiffness value of press body and drive, they deliver consistently high part quality. Overview: ● Press capacity: 3,000 - 10,000 kN ● Part size: small to medium ● Slide kinematics: servo (freely programmable) ● Application: stamping, cutting, bending, embossing, drawing, integration of subsequent processes Features and benefits: ● Dynamic processes through the use of torque motors that provide high torque even at low speeds ● Maximum production flexibility due to freely programmable slide movement, slide velocity and stroke length ● Significantly higher output compared to conventionally driven presses due to reversing pendulum movement of the slide ● Very solid, FEM-calculated and low stress annealed press body

Servo-electric press lines Modular X2000NC setup as a press line with various servo-driven presses for cold forming Back wall dimensions: approx. 5 x 3.5 m, total weight: approx. 45 t Tool setup: 6 stations, 23 mm wire fed in from decoiler and feeder, straightener and cutting unit, ready-to-use production parts Cold extrusion process with press lines Illustrative example of a modular X2000NC setup with servo-driven presses of various sizes as a press line for the cold forming of wire. This setup with servo-driven presses from 240 kN to 7,000 kN can take the place of a single large press with a progressive die. Our press line with synchronised servo transfer is compact, fast and affordable. Unlike large presses from other manufacturers, our line does not need its own press pit. If you need a machine for processing thick wire up to 26 mm in diameter – we’re the specialists to call.

4-column, servo-controlled station groups Needle bearing toggle system Cooling water flow control system Max stroke upper/lower 150 mm Lubrication system for each bearing Easy mould damping (with Locking System) Support piston upper and lower group Upper group spacing system (Positioning block parallelism) Ability to work with frame or press in upper and lower press Servo controlled seal system Compression force 70 tons

4-column, servo-controlled station groups Needle bearing toggle system Cooling water flow control system Max stroke upper/lower 150 mm Lubrication system for each bearing Easy mould damping (with Locking System) Support piston upper and lower group Upper group spacing system (Positioning block parallelism) Ability to work with frame or press in upper and lower press Servo controlled seal system Compression force 60 tons

We offer suspended ceiling machine line which can produce the suspended ceiling with different thickness, width range production capacity and can work different raw materials. Also we design our tools for different suspended ceiling tile perforation patterns and panel types. As Lay-In, Clip-In and Lay-On suspended ceiling panels. And also we can produce our suspended ceiling tile production lines as to customer special request with until 2.000 mm width. Suspended Ceiling Machine Main Units – Press Feeding Unit – Perforation Press – Sheet Metal Cutting Unit – Conveyor Unit – Press Feeding Unit – Press for Notching and Bending So, machine units one by one as decoiler, straightener. servo feeder, press for perforation, cutting unit, conveyor, second straightener and feeder , press for bending and notching.

Our 11-roller servo feeders work between 300 and 1.600 millimeters of width and, 1 and 8 millimeters of thickness. Our straightener servo machines’ full-auto piloting system works with feeder and straightener rollers. Our company mass produces 11-roller Model with static body and in accordance with Conformité Européenne (CE) Regulations.

Our 7-roller straightener servo feeders work between 300 and 1.600 millimeters of width and, 0,5 and 5 millimeters of thickness. Our straightener servo machines’ full-auto piloting system works with feeder and straightener rollers. Our company mass produces 7-roller Model with static body and in accordance with Conformité Européenne (CE) Regulations.

Our 7-roller ACS Series compact system press feeding machines consist of 60 and 1300 coil width, 0,5 and 4 mm of sheet metal thickness, between 6.000 and 10.000 kilograms of coil weight capacity feeder, straightener and decoiler. 7-Roller Compact Coil Feeder System Components Hydraulic Decoiler Hydraulic Inner Tightening and Unloading Upper Arm Coil Servo Feeder Straightener Straightener Adjustment and Fine Positioning Feature Roller Group and Gear Transmission Feature Distance Detection and Proximity Sensor Feature Die Memory System Multiple External Output Options Press Automation Control Feature Operation with Touchscreen and Remote Connection Support Features

Our AZP 11-roller straightener servo feeders work between 300 and 1600 mm of width and 1 and 6 mm of thickness. Our 11-roller bouncer straightener servo line consists bouncing system that works in harmony with the straightener rollers. It is designed using a different technique in order to make the piloting work on multi-phased progressive dies and for the coil to fed properly. Servo feeder and straightener models allows automated feeding to the AZP high performance presses. Servo engine stimulation gear ties the gapless designed gearbox and straightener rollers together. It allows the angle between the die and the coil is 90° parallel. It has the feature of 50 mm of movement capability to the left or right from the feeder’s center. It feeds the coil materials in autonomous cycle, programmed speeds and high delicacy. Coil material feeding speed is 32 m / min.

ADS7 series 7-roller straightener servo feeder models work between 300 and 1600 mm of width and 0,5 and 4 mm of thickness. All of our 7-roller straightener servo machines utilize the piloting system and pinch rollers work synchronized with the straightener rollers. Bosporas produces 7-roller Model with static body and in accordance with CE Regulations. Our straightener servo feeders enable high performance automatic feeding to the presses. Servo feeder and straightener are merged and used in the same group. The practice of our models’ feeding system is easy to set up and to control. The angle between the feeder and the coil is 90° parallel. It has the feature of 50 mm of movement capability to the left or right from the feeder’s center. Feeds the sheet metal in an automated cycle, pre-programmed speed and high delicacy.

from 630kN upt to 25.000 kN

The Morgan Rushworth XPE range of servo electric pressbrakes are designed with a belt and pulley system providing low energy usage, high bending cycle times and high accuracy. The range spans from 1530mm x 40T machines up to 3100mm x 100T, with all models equipped with the ESA 675 2D CNC touch screen controller. The combination of consistent pressure across the beam from the pulley system, high positioning accuracy of 0.01mm and the O frame design with virtually no flex results in a level of accuracy far higher than in conventional hydraulic machines. The side frames are fitted at each end of the machine meaning that the backgauge can be used for the full width of the machine to the maximum depth. The XPE Servo electric pressbrakes are far more reliable than hydraulic machines with no rams, seals, pumps, pipes etc resulting in less down time.

Efficient positioning, assembly and handling of workpieces are key components in many manufacturing companies to meet growing cost pressures. Replacing pneumatic cylinders with electric linear drives can save up to 90 % of energy consumption. In addition, there are numerous advantages in motion control. IAI has the world's largest portfolio of electric actuators with 24 or 230 volt stepper or servo motors. The electric cylinders perform linear, rotary or gripping movements and are characterised by the uniquely compact design including motor and encoder as well the high quality. In addition to the standard version, electric cylinders are also available for cleanrooms and as IP-protected models for dusty or wet production environments.

The Strippit E Series servo-electric punch press is energy efficient, economical to operate, and offers precise control over the ram for consistently accurate forming operations. The electric press drive system uses fewer mechanical components, keeping machine reliability and uptime high, and maintenance costs to a minimum. A 47-station turret features three 88,9 mm auto-indexable stations for tremendous tool-carrying capacity and flexibility. KEY FEATURES Servo-electric press drive – average power requirement of 20 kVA Large capacity 47-station thick turret Three programmable 88,9 mm auto index stations Indexable multi-tool capability offers more capacity Quick-change die holders Smart Clamp ensures the smallest possible no-punch zones 25 mm feed clearance for more forming capacity Efficiently handles thicker materials with 20 metric tons of punching force Integrated Touch-P control is intuitive and simple to use PERFORMANCE-ENHANCING OPTIONS CADMAN-P programming software

ANDRITZ Kaiser produces highly precise presses for the metal forming industry, thus increasing productivity, quality, and lifetime and decreasing overall operating costs. ANDRITZ Kaiser has delivered more than 8,000 presses for numerous customers world wide, each different in its application. A large number of factors have to be taken into account when deciding on the right press: technical requirements from the product, expected productivity, technical requirements on the press line, integration into the existing production lines, fixed and running costs, process control, fast availability of maintenance/service, availability of spare parts – all these considerations influence mainly the total cost of ownership. Our press solutions are: Conventional high speed presses from 630 kN up to 4,000 kN Conventional stamping and deep drawing presses from 1,000 kN up to 8,000 kN Cutting presses from 1,600 kN up to 6,300 kN Heavy presses from 10,000 kN up to 25,000 kN Servo presses from...

With the ECKOLD insertion system, nuts, studs and bolts can be pressed into almost any material, especially in the automated production. The servo motor-driven system can be configurated for stationary or robot-guided use. This offer includes: Servo motor-driven insertion system • Insertion frame, throat of approx. 700 mm Stroke 150 mm Press force max. 58 kN Positioning accuracy +/- 0.02 mm Stroke speed max. 150 mm/s • Servo motor-driven • Feeding unit • Separator • Frame • Control cabinet incl. visualisation software ECKOLD VISU • Tool holders Tools are not included in the scope of delivery. They must be chosen separately, based on the actual task. Contact us for a customised offer!

ECKOLD extrusion embossing allows for direct screwing in sheet metal and does away with press-fitted or welded nuts. The embossed structure formed in the process increases the number of turns for the screw and thus enhances its grip. In addition, extrusion embossing allows for higher torques than would be possible with simple screwing of multiple sheets. The technique is suitable for use in virtually all industries where sheet metal is machined and joined - stationary, robot-controlled or as a punch press system. This offer includes: Servo motor-driven extrusion embossing system • Embossing punching frame, horiz. throat 150 mm stationary or robot-guided • Servo motor-driven Press force approx. 58 kN Working stroke approx. 100 mm • Tool holder • Control cabinet incl. software ECKOLD VISU Embossing inserts are not included in the scope of delivery. Scrap suction/micro spray system on request. Contact us for a customised offer!

SIMPAC presses with servo direct drive stand for highly dynamic forming processes and offer maximum flexibility in the production. In combination with a high stiffness value of press body and drive, they deliver consistently high part quality. Overview: ● Press capacity: 8,000 - 30,000 kN ● Part size: medium to large ● Slide kinematics: servo (freely programmable) ● Applications: stamping, cutting, bending, embossing, drawing, integration of subsequent processes Features and benefits: ● Dynamic processes thanks to the use of torque motors that deliver high torque even at low speeds ● Maximum production flexibility through free programmability of slide movement, (forming) speed and stroke lenths ● Significantly more output compared to conventionally driven presses due to reversing pendulum movement of the slide ● Very solid, FEM-calculated and low stress annealed press body

Furnaces & Presses - Servo Master

Weckerle´s new Dry Powder Compacting Line complements the successful range of powder machines. The DPC assures dosing and pressing of various dry cosmetic powders, such as eye shadows and different kinds of face powders with an output up to 2,100 pcs/h. Through the integration of an automatic extraction system, a hygienic process is ensured. The servo-driven pressing station guarantees an easy adjustment of several parameters in correlation with your powder compound behavior to your specific requirements. Also an easy filling height adjustment is included. Each specific production set-up is available directly in the HMI. The user friendly designed machine is able to cater a wide range of formats and provides accurate pouring with perfect product surfaces. State of the art SMED designs enable product and format changes in just a few minutes.