Wires and cables - ferrous metal - Import export

Rugged and compact 7" capacitive Touch Screen. This universal PoE (Power over Ethernet) powered touch screen enables display of the integrated web interface of the connected ZUMBACH sensor device. Such as ODAC, ODEX and MSD diameter and ovality gauges, KW lump/neckdowns detectors, Spark Tester systems, RAYEX S systems among others. Devices without PoE can be powered via the separate 24V input connector. Advantages / Features • Reactive performance • Kiosk mode gives intuitive user friendliness • Hot pluggable with just 1 standard Ethernet cable • Up to 6 display characteristics – User definable • Set point and tolerance inputs with colour variation for fast indication of in or out of specification • Inbuilt terminal for extended device configuration/interrogation • Can be used as localized display or remote networked display • Base IP address can be re-configured to suit customized applications such as remote display within factory network.

The processor is used for communication, analysis and display of sensor values for continuous transparency in processes such as: – Wire drawing – Extrusion procedures – In-line or off-line applications – Cutting – Drawing procedures – Tube forming and welding – Taping – Peeling – Centreless grinding – Stranding / assembling – Coating applications Properties Application for specific processor solutions available Processor for monitoring and controlling measuring values Statistical analysis and logging Product recipe management and storage Digital and analogue inputs and outputs Possibility to integrate several sensors Integrated standard host interface FFT/SRL analysis for maximum 4 parameters Zumbach RealTime operating software provides maximum virus protection thanks to embedded software solution.

UMAC WALLMASTER systems from ZUMBACH allow in-line measurements, data acquisition and control during the extrusion of a wide range of products, like tubing, pipe, hoses and cables. Cutting edge digital technology (DSP) opens up measuring solutions for each process and product: • Ultra thin walls • Smallest and largest diameters • Multi-layer products • Cable isolations and jackets Special products requiring an off-line QC measurement can now be measured in-line and relevant parameters monitored continuously. The diameter can also be measured in a combination with the ultrasonic measurement with certain transducer holder. In addition, UMAC WALLMASTER systems provide for real-time QC data, process monitoring, trending, SPC data, statistical charts etc.

Thanks to the robust, dirt-resistant design of the Steelmaster, it is suitable for hot steel applications under production conditions with a lot of dirt and warm product and ambient temperatures. Properties Cutting-edge optics and laser scan technology Extremely high sampling rate Highest accuracy and stability; measurements independent of orientation Non-contact measurement of diameter and ovality Suitable for measurements under harsh conditions Interfaces such as Ethernet IP, Profinet IO, Profibus DP and others Integrated web server in all processor versions. Benefits High operational reliability even under harsh conditions Heat resistant, thanks to integrated heat shield and water cooling Protective system using air purging unit and blower Very robust and durable design Extremely dirt resistant.

The QC 2 system consists of a high precision diameter measuring head, a motorized rotating sample holder with automatic sample ejection and a processor unit USYS 20 with special software evaluating the captured values. The system provides fast and accurate measurements of manufactured parts or cut samples. QC 2 can be used either in quality control (QC) laboratories or on factory floors. It provides operators a simple and repeatable solution for parts measurement and immediate notification of meeting specification within given tolerances. Unlike other micrometers or mechanical indicators that can give errors due to poor zero setting, end play, calibration or are sensitive to user input, QC 2 provides repetabale measurements regardless the operator. Benefits Fast and accurate measurements of manufactured parts or cut samples High precision thanks to laser scan measuring principle Own software for evaluating the captured values.

The line preheater guarantees successful and high-quality preheating of the conductor for the subsequent extrusion. This improves the adhesion of the cable insulation and the adhesion of the conductor. The preheater is suitable for use in extrusion lines for manufacturing of all types of cables. Properties Inductive heating technology Robust and durable design Material library for fast setup Integrated wire speed sensor that automatically compensates the power output Integrated PoE Ethernet interface Integrated web server in all processor versions Benefits Automated range selection with smart self-monitoring Actual input temperature for control circuit (analogue 0-10 V or serial RS) Optional fine wire guide for very small diameter ranges.

Highly Advanced, Extremely Accurate, and Comprehensive Gauging System for the Market ODEX® 10 (pat. pend.) is a novel concept from ZUMBACH for very accurate and reliable monitoring of insulation diameter and conductor eccentricity/concentricity during extrusion or other insulating processes of ferrous and non-ferrous conductors. ZUMBACH's extensive experience with thousands of ODAC® laser diameter sensors led to this most advanced system. The ODEX® measures eccentricity, diameter and ovality within a few microns (1μm = 0.001mm [.00004in.]). In applications of modern data cables CAT 5...8 and many other cable products, this often decides if the product passes or fails Quality Control Requirements. Because of the outstanding linearity, the ODEX® can be mounted stationary in most applications and without the need of a servo or mechanical tracking system to keep the product centred.

Precision speed and length measurements are critical for optimization of continuous or quasi-continuous production processes. Proper utilization of these measurements can lead to lower production costs and higher product quality. The ideal sensor must exceed traditional contact encoder performance, increasing reliability and accuracy while minimizing maintenance requirements and material yield. The LSV Laser Surface Velocimeters have been designed as the ideal next generation sensors for non-contact length and speed measurement. They provide precise length and velocity data quickly and reliably for both process control and cut-to- length applications. The LSV 1000/2100 measure reliably on almost any solid surface, whether controlling processes utilizing carbon steel, shiny aluminium or oily sheets, or producing round wire and cable, or manufacturing paper, cardboard or tissue.

The new line of KW TRIO detectors capture with the highest accuracy, reliability and velocity, even the smallest lumps and neck downs in wires, conductors, optical fibres, cables, tubes and hoses. 3-axis detectors provide more precise detection of short- term faults, because very often, in wire and cable products, the fault covers only a limited angle on the product circumference, e.g. small bumps or blisters. Properties Cutting-edge 3-axis measuring optics Maximum accuracy and stability Can be flexibly mounted in any orientation Non-contact measurement of lumps and neckdowns Extremely high sampling rate Suitable for line speeds up to 3000 m/min. Integrated interfaces such as Ethernet IP, Profinet IO, Profibus DP and others Integrated web server in all processor versions. Benefits Fault detection even at very high line speeds Immune to ambient and scattered light Dust-resistant thanks to built-in air curtain IIntelligent fault processing at the highest level

Thanks to the robust, dirt-resistant design of the Steelmaster, it is suitable for hot steel applications under production conditions with a lot of dirt and warm product and ambient temperatures. Properties Cutting-edge optics and laser scan technology Extremely high sampling rate Highest accuracy and stability; measurements independent of orientation Non-contact measurement of diameter and ovality Suitable for measurements under harsh conditions Interfaces such as Ethernet IP, Profinet IO, Profibus DP and others Integrated web server in all processor versions. Benefits High operational reliability even under harsh conditions Heat resistant, thanks to integrated heat shield and water cooling Protective system using air purging unit and blower Very robust and durable design Extremely dirt resistant.

The pivoting support DVW 1 is a simple accessory for some ODAC® laser head models used for such applications. With the continuously pivoting motion of the laser heads combined with the electronic "minimal value detection" of the relevant dimension, the height (or thickness) will be measured very accurately in most cases. The device needs no additional electronics. It is, together with the laser measuring head, directly powered and controlled by the respective processor unit. Properties Ability to measure minimum and maximum product dimensions Adjustable oscillation speed for optimal measurement Individual adjustment of oscillation angle by means of DVO 2. Fixed oscillation angle with DVW 1 (+/- 10 degrees) Solutions for single-axis, dual-axis and triple-axis ODAC measuring devices. Benefits Robust & durable design Measurement independent of product orientation Best measuring results by means of adjustable holder for optimal positioning of the unit

The CAPAC HS measuring system measures the coaxial capacitance of plastic-sheathed conductors with high accuracy during the production process. The measuring system is used wherever precise knowledge of the core capacitance is a decisive quality feature, such as in the production of fully and cellular PE-insulated inner conductors for HF and CATV cables as well as in the extrusion of data and LAN cables (Cat. 5, 6, 7, 8). It is also suitable for measuring products with a capacitance (conductor in combination with insulation), to check for fault sources. For example analysis of a corrugated metal pipe with insulation. For accessories and detailed product information, refer to the respective brochures at our website with the following link: https://zumbach.com/products/capac/

ZUMBACH's all-new CALIBRATOR SP 40A is designed to test and calibrate Spark Testers with test voltages up to 40 kV, used for electrical testing of cable jackets and conductor insulations or tubes. The device is embedded in a robust suitcase ideal to perform calibrations and tests, to simplify the shipment for the next calibration as well as store away safely. The test stages can easily be activated over a rotary switch with integrated artificial fault simulator used to test the Spark Tester fault detection capability assuring full calibration according to IEC standards. Properties: For calibration and testing of all Sparktester types Measurement of direct voltage, alternating voltage and pulse voltage Current measurement, such as direct current and alternating current Function testing of the fault detector, by means of artificial fault simulation. Benefits AC, DC, high-frequency and pulse voltage compatibility Testing up to max.

The AUTAC 300 is used for temperature measurement and control in applications with conductor preheating or post annealing stages. The system consists of a sensor and a processor unit. Non-contact and precise temperature measurement with "Convective Heat Flow Principle" from 10° C to 300° C on wires and cables with a diameter range from 0.2mm to 7mm (.008 in. to .28 in.). The measurement is independent of influencing factors such as colour, emission, speed, material or surface structure meaning the wire. The measuring head is slotted and can be changed without interruption, there is no need to thread the wire.