ESTIMET SP Z O.O. - A reliable partner in sheet metal processing services

Puristinjarruilla on mahdollisuus taivuttaa 5 000 mm: n pituisia elementtejä 225 tonnin paineella, jolla on runsaasti taivutustyökaluja, joiden avulla voit taipua jopa hyvin monimutkaisia ​​elementtejä. Käytämme ohjelmistoa 3D-mallien kehityksen laskemiseksi. Koneemme ovat yhteensopivia useimpien CAD-formaattien kanssa. Puristinjarru on pääkomponentti, joka tarvitaan levymateriaalin taivuttamiseen. Siinä on tiettyjä mahdollisuuksia ja rajoituksia. Taivutusväline (matriisi, lävistys) päättää myös, voidaanko taivutusta tehdä. ESTIMET-yhtiöllä on hyvin laaja valikoima erilaisia ​​taivutusvälineitä. Tämän ansiosta pystymme toteuttamaan jopa epätavallisimmat ja vaativat taivutuksen.

Böjning upp till 5000 mm x 225 ton Våra tryckbromsar har förmåga att böja upp till 5000 mm långa tryck med ett tryck på 225 ton med ett mycket rikt lager av böjverktyg som gör att du kan böja även mycket komplicerade element. Vi använder programvara för att beräkna utvecklingen från 3D-modeller. Våra maskiner är kompatibla med de flesta CAD-format. Pressbromsen är den viktigaste komponenten som krävs för att utföra plåtböjning. Det har vissa möjligheter och begränsningar. Böjverktyget (matris, slag) bestämmer också huruvida en given böjning kan göras. ESTIMET-företaget har ett mycket stort utbud av alla typer av böjverktyg. Tack vare detta kan vi inse även den mest ovanliga och krävande böjningen.

In our production plant, we have implemented the technology of welding carbon steels from material groups 1.1 and 1.2. These are S355 J2 steels and steels with lower yield strengths. Range of thickness of welded materials: Butt welds are implemented for steel with a thickness of 3 - 24 mm Fillet welds are implemented for steel> 3 mm thick The welding method is MAG - 135, i.e. solid wire welding.We also weld stainless steel using the TIG method. We have ISO 3834-2 and ISO EN 1090 certificate. We weld steel elements and light steel structures, also in serial quantities.

Often used as an alternative to gas cutting, plasma cutting is a reliable method of cutting sheets of blackplate, stainless steel and aluminum up to a thickness of 40 mm. Our machine allows sheets with dimensions of 6000 mm x 2000 mm to be cut. Plasma cutting is one of the most popular steel sheet cutting methods. It is especially appreciated in the case of cutting thick sheets of aluminum or stainless steel. The large working area makes this method unbeatable by technologies such as laser cutting or water jet cutting. ESTIMET offers plasma cutting services for companies from many different industries across Europe. We carry out orders involving series of many thousands of elements, we also produce single elements we the needs of prototypes. Our factory has been created specifically for the needs of sheet metal processing services. Thanks to automation, as well as our committed staff, production is carried out 24 hours a day.

Metal plate CNC controlled gas cutting up to 6000 mm x 2000 mm, thickness of 150 mm We have over 30 years of experience in metal plategas cutting . Today, CNC controlled gas cutting is a very effective and economical method of cutting metal plate. Thanks to several cutting heads, we are able to guarantee a large quantity of finished products in a short time. Despite major progress in the development of other cutting methods (laser cutting, water jet cutting or plasma cutting), gas cutting continues to enjoy great popularity. It is a relatively slow method, but with the right technological approach it guarantees high efficiency of production at a very low cost of finished elements. Gas cutting has no competition in terms of cutting sheets of more than 60 mm. The only technology that can be used instead is water jet cutting, but gas cutting is by far cheaper.

As one of our services we offer the finishing of edges in accordance with specific requirements and specifications. We prepare edges for further operations such as welding, painting, assembly or simply for their aesthetics.

One of the areas of ESTIMET's offer is laser cutting, used for precision processing of sheet metal, pipes and profiles. In ESTIMET's machine park we have two fiber lasers of 6 kW and 8 kW. Thanks to these devices, we can precisely cut elements with maximum dimensions of 2000 x 4000 mm. Our laser cutting services comply with the EN 1090 standard, as confirmed by the CE mark. We are ready to take on even the most demanding orders, offering to cut sheet metal made of a variety of materials, such as carbon steel, stainless steel, aluminum, copper or bronze. We also have a gas burning machine, dedicated to metal sheets up to 150 mm thick. In addition, we have specialized machines for cutting pipes, profiles and sections with maximum dimensions of 450 x 450 mm. We can cut tubes and profiles in straight sections as well as at an angle. The range: steel: 0,5 - 25 mm INOX: 0,5 - 30 mm aluminum: 0,5 - 25 mm brass: 0.5 - 10 mm copper: 0.5 - 10 mm galvanized: 0.5 - 4 mm

We use plasma to cut sheet metal. We have state-of-the-art equipment that allows us to precisely process materials such as carbon/structural steel, stainless steel, heat-resistant steel and aluminum, among others. Our machine allows us to cut parts that fall within the dimensions: 6000 x 2000 mm in length, max thickness 40 mm. During the plasma cutting process, melting of the material takes place. It is then ejected from the slot by a highly concentrated plasma arc with high kinetic energy. The plasma method can be used to cut large-size parts. Like laser cutting, it provides high precision. TYPE OF MATERIAL CUT (max thickness 40 mm): - carbon steel / structural steel - stainless steel, heat-resistant - aluminum

Our services include water sheet metal cutting. The parts we cut comply with the EN 1090 standard, and therefore with the CE mark. We use the waterjet cutting method for various types of parts whose dimensions do not exceed 2000 x 4000 m and whose thickness is up to 200 mm. We cut with a stream of water with an admixture of abrasive at a pressure of 60,000 PSI, without introducing heat into the material, so we can cut in addition to steel materials: - stone - marble - plastic - rubber - glass The WaterJet method, or waterjet sheet metal cutting, involves the use of a jet of water at very high pressure - often supplemented by the addition of an abrasive. The jet is directed at the surface to be processed, which makes it possible to cut a shape in it with the desired dimensions. Modern WaterJet technology is an attractive alternative to plasma or laser cutting.

We provide sheet metal bending services using three precision Trumpf press brakes (TruBend_3100, TruBend_5085; TruBend_5320) with a maximum pressure of 320 tons and a maximum bending length of 4000 mm. Our well-equipped inventory of bending tools enables us to manufacture even the most complex parts, and dedicated software supporting machine operation allows us to simulate the bending process. All this guarantees the execution of orders with extreme precision and accuracy. In addition, in our machine park we have two CNC bending machines for bending pipes and profiles. We operate on both mandrel and mandrelless benders, while specializing in bending pipes and profiles. In our plant we deal with bending of, among other things: - structural steel - galvanized steel - stainless steel - aluminum