TRANSFLUID® MASCHINENBAU GMBH

Created for precision. Our chipless orbital cutting machines make precise cutting results possible. Your tubes can then be directly processed further and for instance be formed straight afterwards. That saves time and money.

Clean, efficient, versatile. transfluid's knife cutting method is ideal for postbending cuts. Even with extreme geometries it is possible to have perpendicular cuts with sharp edges. In both cases both chips can easily be detected in the process. Extreme requirements are also not a problem, as up to two blades can be used. An internal mandrel can also optimise the process.

We offer a great variety of loading systems for all the machines, dependent on the material, tube diameter and tube length. Tubes that have already been formed and with added components can also be loaded without any issues. The appropriate orientation is therefore very important, when loading the tube into the production cell. External workpieces, such as nuts, flanges, supporting sleeves can be added to the system in a controlled manner and included in any subsequent processing steps. A great variety of loading volumes is possible. Step feeder, Conveyor feeder, Chain feeder, Swivel arm feeder, Loading tables, Bowl feeder, Alignment station

The right system for every need There is a great variety of handling systems available, dependent on the length of the workpiece. For short tubes there are systems gripping from below with insertion axis and for long tubes there are systems handling from above. Both options can be used in our combination systems. They guarantee ideal access for the operator, so they can complete the setup and any maintenance operations in the best possible way. Transfer stations, turning modules for processing the tube in both directions within an installation and multiple grippers are available for optimized processes. Handling robots from many different manufacturers can also be integrated. The robots are used to move tubes/workpieces. A preassembly of different workpieces is also feasible in this case. The various components can be sorted using sensors and robots.

Labelling systems can be integrated, whether it is laser, needle or inkjet, to mark and identify the tubes. Other options that can be integrated are welding seam detection, length control or measurement of processed tubes. The corresponding sensor and camera technology can be implemented for the specific product. The following step can be carried out without any problems, whether it is cutting, punching, deburring of holes or seal testing with external systems. Smart data evaluation All the systems can be equipped with different control and IPC panels. Interfaces to data caption systems for consumption and operation make the digitalization and evaluation of the data. Marking system, Welding seam detection, Camera control system, Internal and external cleaning processes, Cleaning and suction, Hole punching, Deburring – chamfering

Fewer steps to the finished workpiece With t project you can see all the variables of the bending process before you start the production. Adapted to the material and collisionfree, it makes it possible to plan and execute complex bending geometries. The virtual bending simulation determines exact bending timings and cutting lengths; it also tests tube geometries in advance for feasibility. Tube data and bending results are documented with accuracy and they can then be replicated 100% . All the most common interfaces are available for the import and export of data and connection to BDE or ERP over the network.

Multidimensional and automated bending of tubes. Highly efficient CNC bending technology for small and big bending tasks with the greatest precision. Our fully automated solutions mean optimum cycle times and large production volumes. The outstanding flexibility of our advanced CNC tube bending machines gives you economical bending process and meets the most demanding requirements. The solution for the future: highly dynamic and flexible, thanks to the 100 % servo-electric technology. For tubes with diameters from 1/4" to 6". The DB CNC VE series are absolute powerhouses of machines. They can bend tubes in round, oval, square, rectangular, and other special profile shapes. In addition, they are known for outstanding rigidity and power which is unmatched in the market for this size of machines.

The smart companion for many different sites: a great variety of machine sizes are available, from 6 mm to 115 mm. This unmatched, tried and tested transfluid classic is a compelling option, thanks to its many benefits, its good price/performance ratio, its very simple, but effective technology and unique quality. Tube measurements up to 60 mm, up to 80 mm and up to 115 mm are covered, depending on the machine. It is also feasible to bend tubes with imperial sizes with the standard tools.

Multidimensional and automated bending of tubes. Highly efficient CNC bending technology for small and big bending tasks with the greatest precision. Our fully automated solutions mean optimum cycle times and large production volumes. The outstanding flexibility of our advanced CNC tube bending machines gives you economical bending process and meets the most demanding requirements. The solution for the future: highly dynamic and flexible, thanks to the 100 % servo-electric technology. For tubes with diameters from 1/4" to 6". The DB CNC VE series are absolute powerhouses of machines. They can bend tubes in round, oval, square, rectangular, and other special profile shapes. In addition, they are known for outstanding rigidity and power which is unmatched in the market for this size of machines.

With our clockwise/counterclockwise bending machines the most complex bends become reality with great accuracy. The Bending head of our fully electric CNC R/L series can be positioned horizontally and vertically, including 360° rotation axis for a change of bending direction (right- or left-hand). For better efficiency. The electric axes can be programmed in synchronicity to give optimum cycle times. Tools for bending on multiple levels with automated tool change makes it possible to achieve various radii and the most complex geometries on tubes. Our robust machine construction means customers have come to expect decades of heavy use. This machine is supplied with an easy-to-use Siemens CNC control system, which utilizes an intuitive program in a Windows based operating system set up for networking.