Clamping devices - Import export

Copier Machinery manufactures compact, versatile, and easy to install modular concept clamping devices. They clamp the workpiece concentric with high precision and high repeatability. The clamping process is faster and with constant pressure with Copier’s clamping devices. Special jaw sets are used depending on the workpiece diameter, size, and shape to assure proper clamping of the workpiece. The clamping devices distinguish itself in outstanding reliability and are designed for the roughest production procedures. Copier’s clamping devices are easy to integrate into manufacturing lines and are available in manual, pneumatic, and hydraulic versions. Diameters vary from 5 mm up to 410 mm (0.2" – 16").

For fixing the pump in open and thick-walled drums and containers. Material: Stainless steel For pump tubes: PP, PVDF, Alu, SS and HC Explosion Protection: explosion-proof Accessories group: Mounts / Suspensions PURE version: without PURE version

Flexible for small lot sizes Fast jaw change with quick change design and high repeatability – that is what makes the B-Top jaw chuck product line so flexible. Particularly for small lot sizes. Thus in most cases machining the chuck jaw to size is unnecessary. Conveniently adapted to your requirement Also the insert bushing system is configured for small lot sizes and maximum flexibility. It enables clamping devices to be conveniently adapted to your requirement: Closed with ejector, spray nozzles, or with variable end-stop. Just the way you need it. And the innovative lubricating system ensures improved clamping force behavior of the wedge bar principle.

Lower mass The »mini« series really shines with a mass reduced by as much as 30 %, and a chuck diameter that is reduced by 1/3. This means reduced energy consumption and better tool accessibility. Naturally, add on clamping elements can also be used with the TOPlus mini chuck. To maintain the minimal interference contour, the TOPlus mini chuck has its own adaptation devices with a smaller bolt hole circle. Reduced interference contour Thanks to the reduced interference contour, it is easier to choose the tool that you need. Now it can also be shorter and more stable – on the main and sub spindles. Particularly in the case of limited installation space and in series operation, the TOPlus mini chuck is ideal: Lower energy consumption, dynamic spindle acceleration, and shorter cycle times reduce the costs per workpiece. Minimalism that pays off!

Extremely high clamping force Often complete machining fails for lack of an effective I.D. clamping device. In many cases the jaw chuck is a makeshift solution. However, even conventional mandrels with slotted clamping sleeves quickly reach their limits in terms of accuracy, rigidity, and opening stroke. HAINBUCH segmented mandrels use state-of-the-art clamping technology that is convincing, even in the most critical applications. Segmented clamping bushing with extremely hard, wear resistant and rigid segments The central element is the vulcanized segmented clamping bushing. Because conventional clamping bushings are made of spring steel and are only annealed to spring hardness, they are »soft« and they must »bend« to clamp the workpiece. HAINBUCH segmented bushings, on the other hand, are made of case-hardened chromium-nickel-steel and have segments that are extremely hard, wear resistant and rigid.

Reliable and long life SPANNTOP nova – this development represents more than 30 years of SPANNTOP experience. It exploits all the advantages of the latest machine tools. The components are optimized for balance quality, and have an extended guide length. The clamping length of the workpieces is also significantly greater. This chuck is designed for maximum RPM and holding power at ideal concentricity. It is extremely rigid, precise, and has an extremely long life. Convenient change The position-oriented base end-stop of the »combi pull-back« and »combi deadlength« variants can be conveniently changed from the outside via three clamping screws countersunk in the chuck, and for standard chucks, provides excellent accuracy for face location combined with through-bore capacity. Chuck SPANNTOP nova: reliable and solid. The product is the result of more than 30 years of experience!

Concentric and eccentric complete machining Concentric and eccentric complete machining in a single clamping set-up? That’s right! With our compact chuck you can turn an eccentric position on the workpiece – in a single set-up without having to re-chuck it! Thus you save time and money. Automatic change-over Change-over from concentric to eccentric takes just a few seconds – it is automatic and convenient due to the setting tool in the turret and the c-axis of the machine spindle. Minimum set-up times and no machine changes whatsoever. And first and foremost: You can use your normal clamping cylinder.

Flexibility thanks the modular system I.D., O.D. or jaw clamping – it‘s easy with the B-Top3 modular system. Everything fits together. With MANDO Adapt segmented mandrel, you can change to perfect I.D. clamping in less than 2 minutes. The SPANNTOP adaptation is the right partner if you have reached your holding power and accuracy limits for O.D. clamping. And all without removing the chuck!

Unequalled rigidity Up to 25 % more clamping force and higher output – with the same clamping cylinder that is used to actuate our SPANNTOP chucks. The pyramid arrangement of glide surfaces makes it possible. The clamping head rests with full-surface contact in the TOPlus chuck body – even with large workpiece tolerances. Insensitive to dirt In addition this geometry ensures that TOPlus is significantly less sensitive to contamination than previous chuck/clamping head solutions, and with a concentric precision of approx. 0.015 mm [for chuck size 65]! Thus TOPlus is even better suited for raw material, cast and forged parts, as well as fi ne-particle non-ferrous metals such as brass. Therefore, all-round optimized values make the chuck an ideal partner for modern manufacturing strategies and state-of-the-art machine tools. TOPlus – simply revolutionary!

Easy manual actuation The TOROK manual chuck is primarily used in tool prototyping on machines without a clamping cylinder. For example, thanks to its easy manual actuation, when used on grinding machines you can safely and delicately clamp. In combination with our clamping device adaptations, such as the MANDO Adapt mandrel-in-chuck or the jaw module, many more clamping options are possible. Lightweight variant And most recent: Thanks to the optional lightweight CFRP design, with the TOROK CFK you save one-third the weight. This is particularly set-up friendly and it offloads the machine spindle bearings.

Maximum precision in a mini format The TOPlus premium chuck is ideal for high-precision clamping of delicate and thin-walled parts, as well as solid and massive parts. In combination with premium clamping heads and when clamping against the end-stop, you benefit from incredible run-out accuracy of ≤ 5 μm. That makes the standard TOPlus premium chuck a better and less expensive alternative to hydro-expansion and diaphragm clamping devices. In addition to high precision, the large opening stroke also facilitates automated loading of the machine – even if the robot is somewhat inaccurate. By the way, slight contact with the workpiece during loading has no negative effect on the TOPlus premium. Despite its high precision it remains »robust« and your process remains stable. The most accurate of all HAINBUCH chucks!

Easy manual actuation The TOROK manual chuck is primarily used in tool prototyping on machines without a clamping cylinder. For example, thanks to its easy manual actuation, when used on grinding machines you can safely and delicately clamp. In combination with our clamping device adaptations, such as the MANDO Adapt mandrel-in-chuck or the jaw module, many more clamping options are possible. Lightweight variant And most recent: Thanks to the optional lightweight CFRP design, with the TOROK CFK you save one-third the weight. This is particularly set-up friendly and it offloads the machine spindle bearings.

No problem to change-over from O.D. clamping to I.D. clamping Change-over from O.D. clamping to perfect I.D. clamping, without changing the clamping device? No problem with MANDO Adapt: Place the mandrel in the mounted clamping device, tighten three screws, and lock the mandrel in the clamping device. Reduce time In this process the mandrel engages in the coupling of the clamping device via a sophisticated mechanism, where otherwise the clamping head engages. MANDO Adapt is attractive with extreme rigidity and precision. Without adjusting For rotating products, concentricity of 0.005 mm between chuck taper and mandrel taper can be achieved. For stationary clamping devices repeatability of 0.003 mm is possible. And best of all: This can all be accomplished without adjusting.

4-jaw clamping device InoFlex VF — ideal for the raw parts milling machining OP10 — 4-sided clamping with compensation of the opposing jaws and 2-sided clamping possible as a stationary chuck or centric clamping vice — ideal for clamping workpieces sensitive to deformation — for I.D. & O.D. clamping — high repeatability & run-out accuracy

No problem to change-over from O.D. clamping to I.D. clamping Change-over from O.D. clamping to perfect I.D. clamping, without changing the clamping device? No problem with MANDO Adapt: Place the mandrel in the mounted clamping device, tighten three screws, and lock the mandrel in the clamping device. Reduce time In this process the mandrel engages in the coupling of the clamping device via a sophisticated mechanism, where otherwise the clamping head engages. MANDO Adapt is attractive with extreme rigidity and precision. Without adjusting For rotating products, concentricity of 0.005 mm between chuck taper and mandrel taper can be achieved. For stationary clamping devices repeatability of 0.003 mm is possible. And best of all: This can all be accomplished without adjusting.

No problem to change-over from O.D. clamping to I.D. clamping Change-over from O.D. clamping to perfect I.D. clamping, without changing the clamping device? No problem with MANDO Adapt: Place the mandrel in the mounted clamping device, tighten three screws, and lock the mandrel in the clamping device. Reduce time In this process the mandrel engages in the coupling of the clamping device via a sophisticated mechanism, where otherwise the clamping head engages. MANDO Adapt is attractive with extreme rigidity and precision. Without adjusting For rotating products, concentricity of 0.005 mm between chuck taper and mandrel taper can be achieved. For stationary clamping devices repeatability of 0.003 mm is possible. And best of all: This can all be accomplished without adjusting.

A regular check of clamping force is vital for a safe, precise, and productive process. Do you manufacture at the highest possible metal removal rates? Perhaps your clamping device can do more than you think! Those who face tough competition can no longer afford to manufacture with »theoretical clamping forces«. Nevertheless the DIN EN 1550 requires that static clamping force measurement must be performed by the manufacturer at regular intervals. Modular measuring system The TESTit clamping force gauge measures and records the clamping force for O.D. clamping and I.D. clamping and even the draw-in force of hollow tapered shank locations. TESTit consists of two parts: The basic unit, which is the IT module, and the measuring units, which are the TEST modules. You only need the IT module once – regardless of whether you want to measure the clamping force at O.D. clamping or I.D. clamping or the draw-in force.

The advantage of the Marovt company is that forged parts are machined in our own forge. This is why we are able to ensure forged parts with characteristics defined together. The machining of forged parts is mostly automated; therefore, the human factor is decreased and permanently the same technological process can assure all parts to be machined in the same way and being controlled and tested according to the same procedures.The machining of forged parts is carried out on technologically advanced 3 and 4-axe machines. Our machining centres have the possibility of using up to 40 changeable cutting tools. The tool can be up to 300 mm long and up to 10 kg heavy.The machining center spindle can rotate up to 20,000 rpm. Changing the cutting tool at our centers only takes 1.7 s, which greatly shortens the machining time. All our machining centers have a pallet system that eliminates the time of mounting the forging parts into the clamping device.

To fasten the eccentric screw pump B70V in open-topped and thick-walled drums and containers. Material: Stainless steel For pump tube B70V dia 52 - 2 Explosion Protection: explosion-proof Accessories group: Mounts / Suspensions PURE version: without PURE version

Body tempered. Ball hardened (50 - 55 HRC). Note: Self-aligning pads serve as stops, supports and thrust pads in fixture construction. They can also be installed in existing clamping devices, e.g. arness clamps. Ball is secured against rotation. Drawing reference: Form C: male thread, smooth flattened ball Form F: male thread, serrated flattened ball

Drive 7,5 kW, S 6, 400 V, 50 Hz, R.P.M. of sawblade infinitely adjustable (2.000 – 3.500 R.P.M.) Sawblade Ø 500mm, smaller blades on request Cutting range max. 215 x 120mm (height x width) Hydro pneumatic saw blade feed, Speed infinitely adjustable, linearly under the tabletop from rear to front Material fence on the table for the cutting angle Feed length limited via 4 end switch horizontal profile clamping device on the feed and discharge side Cycle spray mist device Pusher Profile feed from right to left with ball screw and servo motor Feed length from 10 to 2500 mm Feed speed max. 250 mm / sec. Repeatability +/- 0.1 mm iincl. horizontal pneumatic clamping device Reversing possible, max. Stroke length 7,300 mm Siemens S7-300 with touch screen 10“

Clamp for drums to install on the forks of the forklift. The clamp consists of a sturdy steel frame and fork mounted on a forklift. Operation: The connection and disconnection of the drum is automatic and the operator should not fall from the cart, simply push the caliper to the frame, apply light pressure and lift. The clamping device is extremely safe because it is constituted by a double hook, the release is done automatically by placing the drum to the floor. The trolley is suitable for lifting full drums, it is possible lifting the empty drums by pressing it over a pressure to hook the trolley. In the case of empty drums, a second operator must manually apply a pressure on the drum to enable the hooks to be activated.

SAMSYS offers Spindle Liner for draw tube diameters from 38mm to 100mm. The length of the reduction tube depends on the length of the draw tube, as well as the clamping device and the type of clamping cylinder. The reduction tube consists of a precision steel tube as support tube (1). In order to ensure optimum guidance, the rear (2) and the front (3) guide are adapted to the lathe. Mounting as well as dismounting can be done in a very short time with a few simple steps, as the reduction tube is only attached to the clamping cylinder with two screws. The POM bushings (4) can be flexibly adapted to the material diameter. Since you do not need to store a reduction tube for every diameter, you save valuable storage space. A Water pan extension (5) is also available as an option for safe covering and splash protection.

Cassette with star grip - standard Cassette with star grip or clamping lever for locking at any position on the guide track. The clamping acts without force on the guide system. It is used for manually movable devices, clamping and holding stops, delivery of tools and processing parts. Please consult us for further information. Cassette with clamp lever Cassettes with clamping levers allow the cassettes to be locked in any position along the guideway. The clamping acts without force on the guide system. It is used for manually movable devices, clamping and holding stops, delivery of tools and processing parts. We would be happy to advise you on application and design.

AViTEQ Vibrating table can be used both for compression and also for loosening bulk material. Typical applications are compacting of e.g. concrete mixes or the unstick/knock out of molds. There are two different approaches: The load to be vibrated, is set loosly on the table or firmly clamped to the vibrating device. Advantages & benefits variable, can be used for different tasks easy to regulate with magnetic vibrator Construction Compact design, with attached magnetic vibrator/s or unbalanced motors below the tabletop. Selection The sizing depends on: bulk material, such as bulk density, particle shape and internal friction the properties of the container, such as height, stiffness and sidewall Key figures length: up to 4,000 mm width: up to 2,000 mm payloads: up to 3,000 kg drive: magnetic vibrator, unbalanced motor, exciter

Should you have not been able to find the suitable lath brush for your application although our standard range is most versatile, we trust that our special types might come up perfectly to your requirement. They also offer best quality to meet your most particular wishes. You can choose for instance between frame shape, angled or arched shape; special fixing devices such as round drill holes or slots; threaded, grooved or clamped holding devices. In case of large-scale requirement we also provide especially moulded plastic or metal cores made either by injection moulding or diecasting. Please see the index card "brush assembly" for the core material. Furthermore we have wood, steel, stainless steel, light or heavy metal in our assortment.

CLAMPING DEVICES FROM THE EXPERTS. SAMAG OFFERS PROCESS-OPTIMIZED SOLUTIONS AND A COMPLETE ALL-ROUND SERVICE WHEN IT COMES TO DEVICE CONSTRUCTION. Complete machining of workpieces begins with the right clamping concept. Our engineers develop innovative solutions and clamping devices at the highest technical level. Processing complicated workpieces in efficient cycle times requires process-optimized clamping. We deliver technological solutions with longevity and all-round service. The workpieces are aligned, fixed and clamped hydraulically, pneumatically or mechanically. If several parts are processed at the same time, depending on the number of motor spindles, high-precision fixing, positioning and clamping of the parts is necessary. This is only possible with automated tensioning (e.g. hydraulic) and precise alignment of the devices.

2-spindle solution with a 4-part clamping device Editing the OP 20 after the turning process Piece time less than 90s possible