Process and system controllers - Import export

Web process control The Qualiscan QMS is a modular system for measuring, logging and controlling critical process parameters over the entire width of the product, including basis weight, coating weight, thickness, moisture etc.

Optimizes finishing The Orthopac VMC is a modular process control system for textile refinement. It optimises drying or fixing processes as well as the processes all about the stenter. The system measures, logs and controls critical process parameters over the entire working width like temperature, dwell time, residual moisture, exhaust air moisture, thread density, basis weight and more. This increases quality while saving resources and energy. The modular design of the system allows its flexible adaptation to all applications. Both, standard requirements and highly customized demands are thus met. The system can also be integrated into an Orthopac straightening system. It thereby combines the functionality of a weft straightener with that of a process control system in one compact device.

Optimizes drying The Ecopac EMC uses the state of the art microprocessor technology to ensure product quality and optimise the energy balance for drying processes. The modular system for monitoring and controlling residual moisture, product temperature, dwell time and exhaust air humidity can be flexibly adapted to current production. Up to three of the same or different modules may be used as needed. This increases quality while saving resources and energy. The modular design of the system allows its flexible adaptation to all applications. Both, standard requirements and highly customized demands are thus met.

Weber Slicer 804 is among the most efficient systems in its class. The involute blade system cuts products up to 1,700 mm in length at a maximum speed of 2,000 slices per minute. The automatic central operation ensures quick product changes. Slicer 804 uses a blade head with an idle cut function, which positions slice thicknesses between 0.1 millimetres and 50 millimetres precisely in various presentation forms. The 400 mm wide and 180 mm high product throat permits four 90 calibre products or three 100 x 100 products to be processed simultaneously. The system includes a programme-controlled, automatically configurable product clearance height and width. Weber Hygiene Design ensures that the system is easy to clean. Options: Slice folder Variogripper Idle cut blade head

Control Panels for electrical process heaters OhmEx has extensive experience in the design of heater control systems and requirements for ‘load splitting’. Loads can also be divided into stages to give thyristor control and in addition combinations of thyristor and contactor control can be supplied to provide a fully synchronised system and limit impact on the power generating system. We can recommend cost-effective solutions to clients, outline requirements, or work to detailed specifications. In-house design facilities are supported by experienced engineers, backed-up by modern CAD facilities. OhmEx adopts an integrated project management approach to each contract, which provides effective co-ordination of design, procurement, manufacture, test and, where required, commissioning. Attention is paid to ensuring that each system is built to the demanding standards of our client, the environment and current legislation. Each control system is fully function-tested for correct operation, as a standard. Each test is simulated using the correct type of input signals to avoid start up and commissioning problems. A range of temperature control systems suitable for anything from small space heating systems to large process heating systems, including full PID control can be offered.

The cement stored in the cement silos can be quickly discharged to the cement trailers (bulk carrier) by means of ELKON telescopic cement loading bellow. This system has a special structure with support legs allowing the bulk carrier parking under the discharge point and is equipped with a suitable bellow for feeding the material. ELKON telescopic cement loading bellow is equipped with level indicator to stop loading and lift up the bellow when it is in contact with the cement (material filling process is finalized). The bellow is also equipped with fan filter system to prevent powder during the material filling process. The system includes a control panel as well.

• 2.4 mm up to 6.4 mm Ø alu and copper • Up to 6 mm Ø steel & 5 mm Ø stainless steel • Up to fl ange diameter 11.4 mm • Rivet body lengths above 30 mm • Traction power up to 11,770 N at 6-7 bar air pressure Productivity and savings potential • Up to 40 blind rivets can be processed every minute • No trained personnel required for operation • Can be easily integrated into fully-automatic production systems • Electronic system controls • Intuitive menu guidance via navigation and function keys • Function display • Maintenance display and simple fault diagnosis • Customer-specifi c software modifi cation is possible • Ideal for applications that do not require any process monitoring • Rivet mandrels are disposed of by vacuum system • Spring loaded trigger system as an optional extra available • Can be integrated into the system or operated independently • Interface for external memory programmable control system (SPS) can be realised via the GESIPA® interface

• 2.4 mm up to 6.4 mm Ø alu and copper • Up to 6 mm Ø steel & 5 mm Ø stainless steel • Up to fl ange diameter 11.4 mm • Rivet body lengths above 30 mm • Traction power up to 11,770 N (6-7 bar air pressure) • Cost effective from an annual quantity of around 500.000 blind rivets (related to the german market) • Up to 50 % time and costs savings compared to standard blind rivet devices • Rivet pistol has a large action radius • No trained personnel required for operation • Can be easily integrated into fully-automatic production systems • Up to 40 blind rivets can be processed every minute • Electronic system controls • Maintenance display & simple fault diagnosis • Customer-specifi c software modifi cation is possible • Rivet mandrels are disposed of by vacuum system • Optional Spring loaded trigger system • Interface for external memory programmable control system (SPS) can be realised via GESIPA® interface

The LTC2306CDD#TRPBF is a 12-bit, single-channel, SAR-based analog-to-digital converter (ADC) with a multiplexed sample-and-hold (MUX-S/H-ADC) architecture. It features two differential or single-ended inputs, a 5V analog supply voltage, and a 5V digital supply voltage. The device is packaged in a tape and reel (TR) alternate packaging for easy integration into automated assembly processes. Features: • 12-bit resolution • Multiplexed sample-and-hold (MUX-S/H-ADC) architecture • Two differential or single-ended inputs • 5V analog supply voltage • 5V digital supply voltage • Packaged in a tape and reel (TR) alternate packaging Applications: • Automated assembly processes • Industrial process control • Automotive systems • Medical instrumentation • Data acquisition systems

The LTC2440CGN#PBF is a high-performance, low-power, 16-bit, sigma-delta analog-to-digital converter (ADC) with an SPI interface. It is designed to provide accurate, low-noise conversion of differential analog signals in a wide range of applications. The LTC2440CGN#PBF features a wide input range of 0°C to 70°C, a low power consumption of only 1.2 mW, and a fast conversion rate of up to 1.5 MSPS. It also offers a wide range of features, including a programmable gain amplifier, a programmable digital filter, and a programmable reference voltage. The LTC2440CGN#PBF is ideal for applications such as medical imaging, industrial process control, and automotive systems. It is available in a 16-SSOP package and is RoHS compliant.

The verifiable weight indicator X3 ensures fast and reliable display of the weight values. With the integrated EasyFill® application, filling with liquids, powders or granules can be controlled. High-precision weight indicator offering a resolution of up to 120,000 increments Large, clearly readable display of weight values, even in direct light Convenient and efficient scale calibration in one minute without weights Remote configuration and service functionality through integrated website EasyFill® function for one-component dosing of liquids, powders and granules with configurable target, tolerance and overshoot values Multiple data interfaces allow easy integration into process control systems and direct connection of a printer or remote display Housing suitable for panel mounting

The PC-based software Batch-PMS enables the operation, monitoring and control of batch-oriented and recipe-based production processes. The integrated control system makes it easy to automate weighing and process batch applications. The software Batch-PMS can be easily integrated into existing network and system infrastructures of various industries. It includes modules for process control, production management, recipe management, data management and many further options. Your benefits: — Simple and modular operating concept including multi-user operation — Easy integration into existing network and system infrastructures — Outstanding connectivity — High data safety including integrated backup functionality

Our original control systems for technological processes are based on PLC controllers. In the installations designed and manufactured by us, we mainly use subassemblies from market-leading brands such as SIEMENS, Allen-Bradley or EATON. We can implement any controller offered by the manufacturers mentioned above to our systems. Our goal is to constantly develop, expand our knowledge and improve our workshop. In our projects, we strive to communicate the largest possible number of equipment used with one compatible communication protocol, thus avoiding additional electrical connections and gaining an easy possibility to diagnose problems caused in case of a potential failure. In our applications, we use SCADA and HMI systems. Each of them features a huge range of possibilities and allows to adapt particular requirements to specific solutions individually designed for a given client.

Turbine bypass valves play a very major role in Power Plant applications. Within a short period of twenty four hours, a power plant may be required to operate at minimum load, increase to maximum capacity for major part of the day, immediately lower back to minimum load and then back to maximum capacity. Bypass System permit unit start up and shutdown in a lifesaving manner for critical heavy components in boiler and turbines. Jet Flow Bypass valves are supplied with hydraulic, electric or pneumatic actuators as per the process requirements alongwith complete control systems as an option.

Digital pH sensor SMARTPAT analytical sensors from KROHNE are the first and only sensor line in the market with integrated transmitter technology. The complete circuitry is miniaturised and fits into the sensor head. This technical achievement cuts the price in half compared to all measurement systems without integrated transmitter technology. KROHNE is the only company who offers a real open standard without additional external transmitter and with a direct connection via standardised fieldbus from the sensor to the process control system. The SMARTPAT sensor stores all data and sends these as bidirectional digital signals with 4...20 mA / HART® 7 protocol to the control and asset management systems, handhelds, PC and other peripherals.

The Raytek MP150 infrared linescanner is designed for temperature monitoring in demanding industrial environments. It generates accurate thermal images of moving objects, scanning up to 90° wide fields of view with a motorized mirror at up to 1024 points per line and at a max. 150 Hz frequency. An internal high-speed microprocessor calculates the temperature of the individual measurement points. — Real-time thermal line-scanner system for continuous or discrete process measurements — Optical resolution up to 200:1 — Built-in line laser for rapid alignment — On-board Ethernet TCP/IP communication — Wide choice of models and spectral responses The Raytek MP150 includes provision for air or water-cooling, three configurable analog outputs, and two-way digital communications. It can be used in standalone mode, connected to a single PC or integrated into a process control system using the Windows-based DataTemp DP software for remote configuration and real-time process monitoring.

Thermal imaging system based on the Raytek MP150 infrared linescanner Automatic temperature and quality monitoring in continuous web processes Detect thermal problems early Faster product changes and reduced setup time Communicate with process control system via OPC Reduce scrap APPLICATIONS Plastics, metals, paper, and building industries, combustion prevention, hotspot detection, flat and float glass production, automotive, food processing and numerous other industrial applications FEATURES Onboard Ethernet TCP/IP communication Product specific configurations or “recipes” Custom measurement sectors Optional analog and digital outputs for each sector Analog outputs 3 x 4 – 20mA PC-independent alarm output Visualisation on PC Software supports English, German, French, Finnish, Dutch and Italian languages

Tool Management, Process Specific INFICON Sensor Integration and Analysis Systems provide process verification and control, including run-to-run control of key process parameters for process optimization and immediate and automatic feedback to the process equipment or a process engineer on any faults detected and their probable cause. FabGuard Sensor Integration and Analysis System takes data from in situ sensors, integrates that data with data from the process equipment itself, and condenses and analyzes it to provide the process engineer with actionable information. Alternatively, the engineer can choose to have FabGuard automatically send control commands directly to the process equipment. Powerful Data Management for Enhanced Productivity Make your fab's data work for you. The FabGuard Sensor Integration and Analysis System enhances tool productivity, by providing process control, and reducing losses from process drift, contamination, tool malfunction, or unnecessary test...

The ultrasonic actuators of the SLIMLINE product line are characterized by their extremely slim design and their large variant diversity. These ultrasonic actuator types are available in frequencies of 20, 30, and 35 kHz. A compact console structure, precise guiding systems and variable drive units are a solid basis for repeatable weld results. In combination with Herrmann weld process controls, the system is used for customized integration solutions in automation.

Compur Statox 502 Control - and Common Alarm Module The All – Rounder in Gas Detection No matter if you want to detect toxic or combustible gases: This control module works with any sensor head. It provides the power supply and processes the signal. Three highly rated relays and a 4 – 20 mA output are the interfaces to peripheral instrumentation. Potential front ends may be the Statox 501 or Statox 505 transmitters with electrochemical or infrared sensors, or sensor heads with a Wheatstone bridge signal such as Statox 501 PID, catalytic or the Statox 501 LC and MC series with infrared sensors. Just by the push of a button you can program the module to handle 4 – 20 mA sink or source. Even the bridge voltage can be set to any value between 2 and 5.2 V, it even works with sensor heads of other manufacturers. So there is no restriction at all when selecting the appropriate sensor head for you application. With its two “sense” lines it can even compensate the voltage drop in the cable for very remote sensor heads or if there are extreme temperature variations. For maximum flexibility the measuring range is user programmable. You can also select the unit, no matter if it is ppb, ppm, % LEL or % volume. Easy installation The control module is mounted on a standard DIN rail. With an optional power rail you can interface the 24 V DC power and the alarm signals. This way you can program one of the modules to operate as a common alarm module. Even this function can be programmed just by push button. The application of a control module as a common alarm module is a very useful feature. It displays when any of the modules goes into Alarm 1, 2 or system alarm, and controls peripheral alarm devices. All electrical contacts are located easily accessible on the front side. The terminals for alarm signals, analog output, sensor head connection run into 6 pluggable terminal blocks. This makes not only the first installation quick and easy, but also any service event or system modification. A module can easily be removed out of its row, without interrupting its neighbors or disconnecting wires. Intuitive User Interface You want a gas detection system that needs little or no attention. No matter if setting the initial parameters or performing scheduled calibrations or proof tests: The handling shall be safe, quick and easy. The password - protected Statox 502 software structure is so clear that most menu items are self - explanatory. The “Reset” button brings you time back into the measuring mode at any time. Even if you have to interrupt your work and forget to reset, the watchdog function returns the system into the measuring mode, if no button has been pushed for a while. Functional safety paired with utmost system flexibility The Statox 502 complies with the standards DIN EN 61508 and 61511 functional safety, level SIL 2. In context with the HRC or ARE sensor heads you can create a complete gas detection system for combustible gases complying with SIL 2 standard. In larger installations signals of gas detectors often run into SIL certified process control systems, in smaller plants there is a need for a control module complying with SIL requirements. As any combination sensor head / control module forms a complete gas detection system, this system closes the gap. It is expandable without limits, and there is no restriction to the mix of sensor heads connected. Connecting other front ends The versatility of the Statox 502 does not end with gas detection. You can connect any front end providing a 4 – 20 mA analog signal or a Wheatstone bridge signal. So you can create your own compact control system for a variety of sensors with just one type control device. Accessories Useful accessories such as calibration adapters, intrinsically safe repeaters, Power supplies etc. complete the system. 205 VAC, 8 A min. make or break power >/= 12 V, 10 mA, contakte silver / nickel

Carbon dioxide detection in industrial plants: Measuring range 0 – 5 % or 0 – 2 % vol. For Martians – provided they exist – a carbon dioxide atmosphere might be their natural habitat. We earthlings can only tolerate low concentrations of this gas. It is true that we are using the special properties of CO 2 for many purposes, but in concentrations above 5000 ppm it can be hazardous to our health. Therefore it must be monitored. In areas that are rarely accessed, such as beverage dispensing facilities, a leak detector might do as a warning device. Wherever people are present, such as workplaces in plants, industrial grade gas detection equipment is required. Here it is: Statox 501 IR. This new version of the field proven Statox 501 IR for combustible gases operates as a 4 – 20 mA transmitter. It can be connected directly to a recording device, process control system, or the optional Statox 501 controller. Its unmatched compact design makes it operable in any environment whether it is food industry, chemical industry, refineries, or cleaning facilities. This explosion proof instrument will do the job everywhere. It is water proof (rated IP 67). The housing materials (stainless steel and fiber-reenforced polyamide) are rugged and easy to clean.

Fixed gas detection system for oxygen, toxic and combustible gases This DIN – rail mounted modern control module saves space, money and installation time. One safe controller for all gases: Any combination of a sensor head plus control module is a complete gas detection system. This makes the Statox 501 so safe and reliable. The Statox 501 also gives you the opportunity to alter or expand existing systems with minimum cost and labor. Programs for all gases and measuring ranges are permanently stored in the memory of the controller. The user-friendly software program allows authorized personnel to select different configurations by a simple push of a button. Easy to install and easy to use The controll modules as well as the power supply and the common alarm module clip on to a DIN rail. The remote sensor heads and any alarm or recording devices connect to terminals on the front of the module. Each Statox 501 control module has three relays for alarm 1 and 2 and system failure (115 / 230 V AC / 2 A). An analog output for recorder or process control systems is also included. Measured values are displayed on a 4 digit LED-display. It is easy to program or calibrate the Statox 501! Just follow the menu! If intrinsically safe transmitters are to be installed in division 1 areas, they can be connected via intrinsically safe repeaters. 24 V power supply as well as the signals for the common alarm module are transmitted via bus from one module to the next. All terminals are easily accessible from the front. Field proven sensors for reliable gas detection Compur manufactures electrochemical sensors for the detection of oxygen deficiency and toxic gases. These sensors generate an electrical current proportional to the actual gas concentration. The remote sensor heads are designed as intrinsically safe certified 4 - 20 mA transmitters and have an integrated concentration display. Combustible gases can be detected with a variety of catalytic beads (pellistors) or infrared technology. The sensor heads are certified "Ex d" or "Ex de" and can be connected directly to the control module, even if they are to be used in classified areas. The control module can supply and operate different designs of catalytic sensors. With so many possibilities, the system can easily be tailored to suit your individual application needs. Easy maintenance saves time and money Maintenance of the 4 – 20 mA transmitters is very easy. A one-man calibration or replacement of the sensors can be done without further precautions, even in classified areas. Accessories A range of wall-mount cabinets for a maximum of 5, 8 or 32 controllers as well as a 19”-carrier, ensure an easy professional installation. -20 - +60 °C

Probe Buddy™ is a smart testing device that checks the integrity and health of an oxygen probe from United Process Controls and from other manufacturers. It’s also used to imitate the output signals of a working probe to check the scaling and operation of the process control system. FEATURES & BENEFITS • Troubleshoot problems with your probe and control system • Assess the probe’s usability and performance • Verify controller’s input performance • Eliminate unneeded replacement of non-defective probes • Hand-held device operates as a probe test meter and a probe signal simulator • Enables non-expert to perform probe troubleshooting procedures like an expert • Accepts selectable TC and mV inputs from any oxygen probe • Outputs selectable TC and mV signals to simulate an oxygen probePerforms a probe impedance test when connected to a probe • Computes carbon, dewpoint or oxygen in input or output mode • Specific probe connection cables available, no hard wiring required

The Valve-Tronic Plus™ is designed for use in highly demanding industrial applications that require accurate flow control and measurement. It can function as a stand-alone controller for basic applications or become an integral part of a process control system for automatic flow control. FEATURES • Large LCD displays actual flow rate, totalized flow, valve position, alarms, and diagnostic messages • Field programmable engineering units • Magnetic sensor technology immune to problems related with dirty oil • Configurable to control based on rate of flow or valve position for applications where the Process Variable (PV) is Dew-point, Carbon Potential, etc. • Standard Modbus TCP for easy integration with control systems • Manual actuation of value possible • Field calibration for null and span • Advanced polynomial calibration for high accuracy over the entire range of the meter • Built-in Web Server with remote access to device • Full PID setpoint control The VALVE-TRONIC Plus™...

VariControl VC 1 - One control platform for all tasks With the VariControl VC 1 machine and process control system, Bihler emphasizes the keywords „Ease of Use“ and „Process Safety“ at a new, higher level. With state of the art software and hardware features, the intelligent control system guarantees greater efficiency in your production. The highly flexible control platform allows you to easily control even the most complex automation solutions in the field of stamping and forming assembly technology – on all Bihler machine types. The integrated „bASSIST“ diagnostic and online help system assists your machine operator just like a second operator at his or her side. Videos, graphics and individually created data simplify adjustment, setup and maintenance operations significantly. The continuous monitoring of all machine and tool functions guarantees maximum machine availability.

Control S7-TIA The HEINKEL Group offers an upgraded control system which uses HMI control panels based on the Siemens S7 TIA control system. With its advanced functionalities and remote maintenance unit, the control system increases the safety, reliability and service life of the machines and systems. A modern user interface and simple system extension ensure more convenience and flexibility, with low changeover times increasing productivity. In addition, the control system fulfils the latest FDA and GMP regulations. With integrated safety and security features, it guarantees compliance with both IEC 61508 and EN ISO 13849. Faults, downtime and costs are reduced thanks to remote maintenance worldwide with fast troubleshooting and delivery of spare parts. Moreover, the control system can be linked to an existing higher-level process control system over an Ethernet or Profibus connection, allowing ideal process control as well as the storage of process and product data. This...

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Construction of customized pilot plants Osmo Membrane Systems GmbH is very experienced in layout, manufacturing and start-up of pilot plants. From a container-installed plant which can be designed frost-proof, up to commercial Pilot plants with remote control and online integration, our product range covers a multitude of applications. Depending on the task, we rent an existing pilot plants or we design a new one. Our product range covers laboratory plants like our plant “MemCell” up to large scale plants. The plants can be delivered with an individual visualization. So, this includes data logging and remote control. By request, the plants may be delivered with a customized visualisation system. You are able with the process control system (PCS) to control the plant and a measurement data logging / interpretation system is implemented too. On customers request a secured remote maintenance and remote control will be also installed.

SISTO-SK-i LED Features ● Mounted onto linear actuator up to valve travel of 46 mm ● Continuous valve travel recording via microcontroller ● On-site initialising via magnet or remote initialisation via process control system ● Can be combined with mechanical travel stop ● Remote initialisation possible ● Optical status indication via high-visibility LED ● Electrical connection using 24V M12 plug(s), 8 pin ● Pneumatically connection: M5 internal thread ● Electronic position feedback open/closed ● Error output Variants ● Stainless steel housing ● Plastic housing ● With intergrated solenoid valve; 24V, Low: 0-3V, High: 14 – 24V ● AS-Interface field bus connection