Sheet metal bending machines - Import export

We offer sheet metal bending services up to 3m. We have high-performance press brakes with 7 axes and up to 160 tons of bending force.

A perfect combination of space savings and dynamics: the GSW Compact Feed Lines Our Compact Feed Lines are an ideal answer to the challenge of a constraint floor and necessity to process thick materials. Marrying the processes of leveling and indexing into one Feeder-Straightener machine allows for a complete Feed Line with only two individual machines and thus greatly reduces the necessary length. Additionally, the decoupling of the coil mass from the indexing process – achieved through a short loop between Coil Reel and Feeder-Straightener – enables dynamic feeding despite the compact footprint. And, if cross-sections are especially big, the loop can be spared completely, creating yet more space. One more advantage, virtually a by-product out of their very nature, is the quicker set-up of our Compact Feed Lines. This elevates them to not only space- but also time-savers!

With Conventional Feed Lines, the focus lies on speed and material surface. That’s why Conventional Feed Lines are equipped with a Coil Reel for pull-off, a Straightener with variable frequency drive a coil loop and a Servo Roll Feed: the loop uncouples the more inert straightening process from the highly dynamic indexing process and thus allows for high line speeds and preservation of the material surface. Since productivity and capacity demands can vary significantly, we have created different control concepts: while small Feed Lines work with a simple pneumatic drag brake at the Coil Reel and an ultrasonic sensor to control the Straightener speed, the large Feed Lines get fully synchronized controls with motor-limited Coil Reels and a smart loop, creating a steady average speed of the whole line. This allows smooth pull-off of high coil weights while the loop remains very calm – in addition, the Servo Roll Feed can work with full dynamics, even at long indexing progressions.

Most Winding Lines process one single coil (single-layer winding). There are however also applications where multiple layers are wound: With this process, the rewinding Coil Reel (Rewinder for short) reverses horizontally and orderly puts one layer beside the other, creating one long coil. This will make sense when narrow slit coil materials of small weight and – depending on their thickness – usually short running lengths would require frequent changeovers. Here, a layer-wound coil provides much longer productive time. The “elongation” by the way is done by butt-welding the coil strip ends. We offer this complete technology – including our own end-joining equipment and an adapted servo layering axis for the Rewinder. For thick strips we build vertical straighteners to correct the frequently occurring camber defect.

When you deal with industrial surface treatment and your expertise is the cleaning, brushing, polishing or coating of strip steel, you most likely do not want to spend any worries about the run of the material. That’s where our Winding Lines keep your worries away – because they take care of a safe run! They work with high tension and special monitoring and deflectors to do this, with the result of a clean wound beginning to end. The machine design thus calls for especially high drive power and precision expansion systems; even something so simple as the machine base is designed special to cope with the forces… To control the precision of one layer to the next, we utilize external edge controls and servo-drive the Reels for adjustment. This way we meet the typical low tolerances in this industry – after all, the coil is the product!

* Bending up to 4000mm in length * 240 tons of power We bend even more complex products and, if necessary, manufacture unique tools. Bending all types of materials and thicknesses. CAD models are used for bending simulation.

We provide high quality CNC operated bending service We are able to bend on wide variety of angles tubes, pipes up to 81 mm diameter We can also bend square shaped profiles Processing pace is highly adjustable, that gives us ultimate control over the angle. Our ABM 76 CNC 1 Tube Machine bends tubes hidraulically up to 76 mm diameter with high quality This powerful machine provides convenience, prevents waste of time and increases efficiency, carrying out bending process consecutively and automatically with its advanced CNC feature

Ultra-fast Medium production Hydraulic tightening and bending Electric cutting device Designed for fast work with tasters & angle device Security system by e-stop & cable Footswitches for 2 operators Long-term support

Video presentation: https://www.youtube.com/watch?v=ZS4o9mGnh04 Type: CNC Length: 8000mm Width: 1300mm Space requirements: (1900 x 1650 x 8800) Metal sheet bending thickness: 0.7mm Bending angle: 136 degrees Machine weight: 3t Power requirements: 3kw/16A Motor power: 2,2 kW Opening width: 105mm Insertion depth: 1250mm

Laser cutting welding stainless steel 304 sheet metal cover for machinery parts

The process is laser cutting and bending. The material is stainless steel. The finish is cleaning and deburring.

Laser cutting welding stainless steel 304 sheet metal cover for machinery parts

We can shape metal materials with our press brake machine with a capacity of 380 tons. We can shape your aluminum, stainless steel and ST series metal sheets in the desired form.

Sheet metal bending The two key words when it comes to sheet metal bending are accuracy and quality. FoxLaser guarantees both, thanks to the latest generation of digital, hydraulic press brakes from the Japanese company AMADA. The 7-axis control allows for a very fast process in the production of test parts and prototypes of bent sheet metal, as well as perfect repeatability of the bends in long series. FoxLaser owns nine press brakes for bending, three of which of a brand-new generation, with the option of external programming. Combined with AMADA's specialized BendCam software, they speed up and improve the prototyping process immensely. We are proud owners of a large-sized press brake machine, which allows bending of sheet metal parts up to 4000 mm and also one with a capacity of 320 t by 3000 mm. Additionally, we have manual sheet metal bending machines, press brakes and three-shaft rounds (for cylindrical and conical molding).

With our equipment you can make flight screws (feathers) up to 50 mm thick of any geometry and from any steel grade. The equipment is fitted with modern CNC control and software, which allows you to maintain accurate repeatability and ideal geometry of the flight screws. SPECIFICATIONS Overall dimensions of the press, L/W/H - 3200 mm / 1350 mm / 1500 mm Overall dimensions of the control unit, L/W/H - 1000 mm / 800 mm / 1650 mm Unit weight ready-assembled - less than or equal to 8000 kg Working pressure in the hydraulic system - 21 MPa Maximum pressure in the hydraulic system - 25 MPa Nominal press power - 100 tons Maximum short-term power - 110 tons Mains voltage - 380 V Power consumption - 22 kW Outer diameter of the coil - not limited Maximum flange height - 680 mm Maximum flange thickness - 2 mm - 50 mm Maximum flange pitch (with standard equipment) - unlimited

Bending machines, which we have allows us precise working of tube with maximal outer diameter ф50 mm and thickness of the wall 3 mm. As well we can bend tubes and profiles with big radiuses and big length – 6 m. With our available equipment we produce welded constructions with length till 6 m and weight till 3 tones. This give us a possibility to produce complex products of bended tubes and profiles with excellent quality. The company produce: Constructions, in which is mounted production equipment. Stands for bicycle parking Pumps for pumping out water by hand from big depth Tube knots and details for machines and equipment Tube details for gas device Shelfs Hangers metal fence Shed for reserve players Shed for bicycle parking Metal Cabinets Metal Boxes

Metal bending is one of the most common metal fabrication operation. The sheet metal bending process involves applying a force to a sheet metal part to change its geometry. This force causes stress on the sheet metal beyond its yield strength and permanent physically deform without breaking or failing. The press brake is a commonly used equipment for sheet metal bending. It works by lowering a mould onto a sheet metal work piece positioned on a die, creating the desired form. Our modern steelwork fabrication shops have computer-aided design and detailing (CAD), which is linked directly to factory floor computer numerically controlled (CNC) machinery, creating a genuine seamless CAD/CAM environment. The accuracy of the computer-generated details being transmitted directly to the CNC machinery increases the quality standards of the production. Novelty Steel has adapted EN 1090-2 standards into its manufacturing processes supervised by experienced quality management team.

The process is CNC milling and bending. The material is aluminum. The surface treatment is purple anodized.

The staff of Alaia Serramenti srl also includes a team specialized exclusively in cutting and bending sheet metal. These operations, fundamental in the engineering and metalworking industry, allow us to obtain shapes and geometries of absolute precision and customized down to the smallest detail, depending on the specific application for which they are prepared. The first phase of the process consists of cutting the sheet metal, which is carried out by a specially programmed machine so that pieces of precise dimensions and shapes can be obtained. Bending, the second phase of the process, allows the sheets to be shaped, thus making them more functional for the purpose for which they are modified. Thanks to the latest generation machinery we have at our headquarters in San Cipriano d'Aversa, and the knowledge of our qualified staff, we are able to create sheets of metal with the shapes you desire, adapting them to your needs. Each type of sheet metal

X2000NC for producing door strikers Modular tool set on an X2000NC line for the production of door strikers from 8 mm wire. Striker sprinter tool, 3 stations, 2 m back wall, feeding of coil material via NC roller infeed, cycle output: approx. 60 pcs/min, ready-to-use, weight approx. 10 t Door striker production With these specifications, our X2000NC is the world’s fastest system for the production of door strikers for the automotive industry. With tool changes, different striker shapes can be achieved, as well as processing details such as upsetting or tapering at wire ends. Our one-of-a-kind production model enables cycle times of more than 60 pcs/minute. For this reason, we’d prefer not to share the technical details of our strategy online. If you’re interested, please arrange a meeting with a member of our field sales team. Incidentally, we also build assembly systems for coupling door strikers to striker plates.

We provide sheet metal bending services using three precision Trumpf press brakes (TruBend_3100, TruBend_5085; TruBend_5320) with a maximum pressure of 320 tons and a maximum bending length of 4000 mm. Our well-equipped inventory of bending tools enables us to manufacture even the most complex parts, and dedicated software supporting machine operation allows us to simulate the bending process. All this guarantees the execution of orders with extreme precision and accuracy. In addition, in our machine park we have two CNC bending machines for bending pipes and profiles. We operate on both mandrel and mandrelless benders, while specializing in bending pipes and profiles. In our plant we deal with bending of, among other things: - structural steel - galvanized steel - stainless steel - aluminum

Our CNC presses can bend metal elements up to 5000 mm in total length, applying a pressure force of 225 tons, using an extensive inventory of bending tools to allow for forming even the most complicated elements. We use 3D model extension calculation software. Our machines are compatible with the majority of CAD formats. The CNC press is the main component required for bending a sheet of metal. It has a range of applications as well as specific limitations. However, the element that determines if a bending operation is feasible is the proper bending tool (matrix, punch). ESTIMET has a wide selection of all types of bending tools, which allow us to complete even the most non-standard and demanding bending operations. More informations about our bending possibillities you can find on our website: http://estimet.com/sheet-steel-bending/

DIE FOR A PELLET MACHINE, MAKING DIES AND ROLLS CUSTOM

We specialize in manufacturing precise sheet metal components according to customer drawings and specifications, whether in steel, stainless steel, or aluminum. Our commitment to precision is ensured through the use of ACB sensors equipped in our bending and forming machines, allowing us to achieve highly efficient production repeatability. Additionally, we utilize 4 press brakes from TRUMPF company - models 7036, 3066, 5170, and 5085 - which enable us to bend sheets with a maximum width of 4250 mm. However, considering laser cutting capabilities, we bend sheets with a maximum width of 4000 mm, ensuring seamless integration of all production processes.

“Bending” is a manufacturing process that produces a V-shape, U-shape, or channel shape along a straight axis in plastic materials, most commonly sheet metal. Commonly used equipment includes box and cup brakes, press brakes, and other specialised machine presses. Typical products that are produced in this way are boxes, such as electrical enclosures and rectangular ducts. Bending sheet steel The combination of modern presses, advanced matrix, stamps and the experience of our employees provides excellent results in the form of professionally performed artistic processing of various sheets. We bend sheets quickly and extremely precisely, and thanks to the fact that the process is fully repeatable and automatic, we can undertake even very large orders. The maximum pressure of our machines is as much as 200 tons, thanks to which we can undertake artistic processing of materials with a thickness of 6 mm over a length of 3 meters.

We provide sheet metal bending services. Our sheet bending is carried out with the help of edge presses with very high accuracy, long-series elements can be implemented through an automated device that supports the work of qualified operators. Material possibilities: • we have three press brakes that enable sheet bending at a length of 3000 mm. • The maximum bending length is 3000 mm • The maximum thickness of bending over a length of 1000mm – 5mm and 8mm • Pressure – 125 and 135 tons • With Laser head for cutting material at an angle – 3D Please send your inquiry to the following e-mail address: biuro@web-elektron.pl

Our sheet metal Perforating machine is feasible for working different raw material. We provide necessary adjustments on our perforation machine lines according to requested work of our customers for having final perforated sheet results according to our customers or their market demand. Perforated sheet metals is preferred in many different areas and industries. We can say these industries and field such as, electric and electronic, air condition, refrigerator, machinery, automative, filter production, furniture, lighting, shelfs, racks, walking platforms, filers and etc. Perforation Machine Main Units – Press Feeding Unit – Punching Unit – Cutting Unit – Stacking Unit – Recoiling Unit We provide our perforated sheet machine line according to demand of our customers with different perforated sheet working thickness and width etc.