AYBERKSAN PLASTIK KALIP SANAYI - Injection moulding of rubber and plastic industry : Injection mold, Plastic mould, Plastic injection

Although mold production is widespread in the Plastic Mold sector, the necessary care is not taken in mold manufacturing. It is extremely wrong to expect high efficiency from the mold, which started to be produced only in line with customer demand, without the necessary tests and analysis. For the product to be mass-produced, it is essential to carry out some tests and cost and efficiency analyzes before the production starts. For this reason, as AYBERKSAN Mold Industry, we provide consultancy services to our customers in many areas.

Injection mold production is a complex process that cannot be underestimated. The resulting product is the main element to be used in injection molding machines. Therefore, at every stage of the process, there are improvements that need to be made in line with the research and the data obtained from these researches. The R&D process, which started with the examination of the samples we received, continues at the design and injection stages. As AYBERKSAN, our aim is not to present a large number of products with the existing data, but rather to increase the data we have and to present better quality, problem-free and economical solutions. The process we call development cannot happen without research. With this awareness, we, as AYBERKSAN Kalıp Sanayi, continue our research to take the experience we have gained so far to the next level, to add a new one and to develop it.

Injection Mold design is a process that starts with sketches on paper, continues with computer programs and ends with necessary improvements after injection. Of course, today, design on paper is almost non-existent, except for the way customers express themselves. With the developing technology, 3D designs made with computer programs have provided a great deal of convenience. As AYBERKSAN Kalıp Sanayi, we start production in line with the demands of our customers, after making the most suitable designs for them and getting their approval. Although design has become easier with technology, it is a difficult process due to factors such as surface quality, type of raw material and the machine to which the molds will be attached. In order to ensure that the product to be produced is at the desired efficiency, the mold design is tested and analyzed many times in programs such as Moldflow, CAD and CAE, and the necessary data is obtained.

Plastic Mold Industry Sector; It has developed with the widespread use of plastic. Our company, which closely follows these developments, has made many improvements and updates in the field of plastic mold / injection mold. By directing the design process, which is completed with great care, to the machine park, the necessary mold set for mold manufacturing is ordered. The raw material of the incoming mold set is selected according to the product and production type. Quality and efficiency are kept at optimum level in works that require high precision. In addition to injection molds within AYBERKSAN Plastic Mold Industry; ZPL, hot runner, blow mold, rubber press mold and insert mold are also produced. The mold designed in the CAM phase is programmed to be processed on CNC machines. At the same time, processes that require dimensional precision are reviewed. After programming, the mold is processed on the CNC machine.