NOVOSIM - Cutting-edge test system solutions and automation machinery

This system is very valuable for testing the durability and expected life of the transmissions, axles, gears, transfer cases and shafts under various scenarios. It is hard to do vehicle level durability tests and without the need of getting the vehicle on the road for replicating claims caused by the powertrain, such type of a custom system help replicate the driving conditions where problems occur and the engineering team can develop a solution and iterate on the bench. Easy to use user interface; simplicity in get the system running in a target time is our most important goal. Operators in a test center can quickly receive training and begin running a variety of scenarios. Data from low speed channels such as sensors including thermocouples, RTD temperature sensors, pressure sensors and others can be collected whereas data from fast channels such as acceleration or microphone are collected through data collection (DAQ) systems, depending on the customer's preference.

Cabins are used to determine the acoustic absorption properties of materials and are generally called "acoustic test cabins" or "reverberation rooms". These cabins are designed to detect the sound absorption properties of materials against frequency, measure their acoustic performance and determine their properties. Here are some of different types of cabins: ​ Reverberation Rooms: In these rooms, sound waves hit and reflect on surfaces and resonate for a while. In this process, the acoustic absorption capabilities of the material are measured. Acoustic Test Booths: These booths are designed to evaluate the acoustic performance of specific materials or products. They often include high-sensitivity microphones, sound sources and measuring devices. Acoustic Rooms: These rooms are generally large and can be specially designed. It is used for larger-scale or special tests of the acoustic properties of materials.

This system provides automated quality control at the end of the production line. It is designed for real-time defect detection, automated inspection, and quality assurance. It serves as a critical tool to enhance product quality and reduce the production of defective items. The system features an easy-to-use interface and can be quickly set up. Personnel on the production line can efficiently operate the system and perform quality control procedures after a short training period. Data collected through sensors is used to perform real-time analysis on product dimensions, shapes, colors, and other defining characteristics. These analyses enable the detection of any defects and prompt actions to be taken.

End-of-Line (EoL) testing devices are used to test the quality of the product after the production process. The purpose of the testing system is to check any visual, audio or other problems that may arise during the installation and assembly of components before they are delivered to customers. Application examples of end-of-line testing systems developed by Novosim include: ​ Rotary systems (transmissions, axles, etc.) Automotive Component Testing Noise and vibration level measurements special systems ​ EoL testing systems are complex systems that generally operate automatically and include a range of sensors, data acquisition devices and testing equipment. Test procedures can be prepared in the form of predefined scenarios by the development team and stored in a database. Different scenarios can be prepared for different test conditions (high speed, low speed, long term, short term, etc.) and then called from the database.

Acoustic Testing Cabins are specialized enclosures designed for conducting precise evaluations of soundproofing and acoustic performance. These cabins provide controlled environments for testing materials, components, and products under various noise conditions. Equipped with advanced sound measurement instruments and analysis tools, these cabins facilitate comprehensive acoustic testing. They allow for the assessment of sound absorption, transmission loss, reverberation time, and other key parameters crucial for evaluating noise reduction capabilities. Acoustic Testing Cabins feature customizable configurations to accommodate different testing requirements and sample sizes. They offer flexibility in testing methodologies and ensure accurate and reliable results.

A Pallet Stacking Machine automates the process of palletizing goods, enhancing efficiency in warehouse operations. This machine is designed to stack products onto pallets systematically and securely, minimizing manual labor and optimizing space utilization. Equipped with advanced robotics and conveyor systems, the Pallet Stacking Machine offers high-speed and precision palletization capabilities. It ensures uniform stacking patterns and proper weight distribution for safe transportation and storage of goods. The machine's intuitive control interface allows for easy programming and adjustment of stacking parameters. It can handle a variety of product sizes, shapes, and weights, making it versatile for diverse manufacturing and distribution environments.

The primary purpose of the pallet stacking machine is to maximize space utilization in production areas and warehouses. This particular equipment can significantly contribute to improving logistics and workflow. It ensures that the stacking process does not compromise occupational health and safety standards, indicating a focus on workplace safety. Users can choose from various options to tailor the machine to their specific needs. Options include selecting the number of pallets to be stored, choosing between manual and automated operation, accommodating different pallet sizes, and determining the direction of pallet feed and removal and more. Forklifts are freed up for use in other parts of the operation once a group of pallets is fed into the organizer, contributing to smoother workflow management. The rest of the operation can be conducted by pallet jacks increasing the overall efficiency of the equipment. ​

Special Purpose Machinery refers to custom-designed and built machines tailored to specific industrial processes or applications. These machines are engineered to meet unique production requirements and enhance manufacturing efficiency. Special Purpose Machinery encompasses a wide range of equipment, including automated assembly lines, robotic workcells, packaging machines, and material handling systems. Each machine is meticulously designed and optimized for its intended purpose. These machines are characterized by their versatility, precision, and reliability. They are often equipped with advanced sensors, actuators, and control systems to ensure optimal performance and seamless integration into existing production lines.

Custom Software Development Process Monitoring and Automation solutions are designed to streamline the software development lifecycle by automating key processes and providing real-time monitoring capabilities. These solutions help software development teams manage projects more efficiently, reduce errors, and improve overall productivity. The system automates various stages of the software development process, including requirements gathering, code generation, testing, and deployment. It offers customizable workflows and task management features to ensure smooth project execution and collaboration among team members. With built-in monitoring and reporting tools, the solution provides insights into project progress, resource utilization, and performance metrics. It enables stakeholders to make informed decisions and optimize development processes for better outcomes.

Development of rotating components require intensive testing. While the main goal may be reaching durability and life targets,noise , vibration, temperature and other parameters may play an important role for the customer expectations. Therefore, Novosim offers a customizable testing dynamometer which may be used to in the product development of passenger, commercial, heavy duty or even military vehicle components. Software is easy to use and also highly customizable allowing different product lines to be tested under a single system. With the help of regenerative braking, electricity is recovered and loops back to the test system providing efficient operation. Assuming the tests may run about 1 month, the consumption can be an important parameter for cost control. Different types of data can be collected and stored in a database for further comparisons and tracking of the development process. System automatically generates a report which is also customizable.