RPWORLD - High Mix Low Volume Manufacturing Services

RPWORLD offers sheet metal fabrication and pre-assemblies services as the complementary of our one-stop manufacturing service. The core benefits of this process include one-stop service, wide materials selection, hardware inserts, and our extensive experience in applications. - Wide Material Selection Aluminum, brass, copper, steel, tin, nickel and titanium. For decorative uses, important sheet metals include silver, gold, and platinum. - Hardware Inserts Choose from hundreds of in-house hardware inserts specifically designed for sheet metal fabrication. - One-stop Service Maintain consistent part quality and guaranteed lead times under our one-stop service. - Rich Experience for Various Applications Auto parts, medical devices, home appliances, robotics, scientific instruments etc. Industries Applied: - Medical Device Manufacturing - Automotive - Scientific Instrument - Mechanical Engineering - Robotic - Design

RPWORLD Injection Molding service provides high accuracy and consistency for your custom parts. How to achieve that? The combination of our stringent quality control and stage-of-the-art quality inspection equipment ensures the consistency and high quality for your different batch of parts. - Consistent high quality RPWORLD stringent quality control combining with stage-of-the-art inspection equipment ensures the highest quality for your different batch of parts. - 30+ engineering-grade materials 30+ plastic materials in stock, including glass fiber, nylon with carbon fiber, talcum powder, glass bead, and materials of anti-high temperature, flame-resistance, anti-impact, food-grade and medical-class. - Short lead times With automatic equipment working 24/7, our injection molding service help you get custom parts in as fast as 7 days. Industries Applied: - Medical Device Manufacturing - Automotive - Scientific Instrument - Mechanical Engineering - Robotic - Design

Is your medical part design right for manufacturing? The in-depth DFM analysis of RPWORLD helps you find the answer. Our experienced engineering experts could make in-depth DFM analysis to optimize parts. - Professional engineering team The professional engineering team have gained extensive experience on design improvement, and is specialized in analyzing the part from the perspective of material selection, manufacturing process, finishing options, and more. - Reduce costly redesign Improving medical part manufacturability to reduce costly reworks. Especially the minor changes could result in the costly reworks on mold and further increase the production cost. - Mitigate design risks Performing comprehensive evaluation to mitigate design risks before production begins. - Accelerate products to market Optimizing design to shorten medical parts development cycle and accelerate products to market.

Urethane casting is a fast and cost-effective method of producing small series from a silicone mold. A silicone mold is made with the help of a prototype which serves as the basis for the duplication process of the original piece. Thanks to the flexibility of the silicone, complex intermeshing geometries can be achieved without demoulding problems. The base material used for the reproductions is a liquid polyurethane resin which with the use of additives can simulate the properties of a wide variety of plastics. Between 15 and 30 parts can be produced depending on the requirements of the material and surface finish. This method is ideal for the production of small batches and prototypes in which the production of expensive injection molding tools is not feasible.

Stereolithography (SLA or SL; also known as optical fabrication, photo-solidification, solid free-form fabrication and solid imaging) is an additive manufacturing or 3D printing technology used for producing models, prototypes, patterns, and production parts up one layer at a time by curing a photo-reactive resin with a UV laser or another similar power source. How Does SLA Work? Firstly, the SLA machine starts to draw the support structures layer by layer. The part itself is followed with an ultraviolet laser aimed onto the surface of a liquid thermoset resin. Secondly, when a layer is imaged on the resin surface, the build platform shifts down and a recoating bar moves across the platform to apply the next layer of resin. The process is carried out layer by layer until the build is done.

RPWORLD offers sheet metal fabrication and pre-assemblies services as the complementary of our one-stop manufacturing service. The core benefits of this process include one-stop service, wide materials selection, hardware inserts, and our extensive experience in applications. - Wide Material Selection Aluminum, brass, copper, steel, tin, nickel and titanium. For decorative uses, important sheet metals include silver, gold, and platinum. - Hardware Inserts Choose from hundreds of in-house hardware inserts specifically designed for sheet metal fabrication. - One-stop Service Maintain consistent part quality and guaranteed lead times under our one-stop service. - Rich Experience for Various Applications Auto parts, medical devices, home appliances, robotics, scientific instruments etc. Industries Applied: - Medical Device Manufacturing - Automotive - Scientific Instrument - Mechanical Engineering - Robotic - Design

RPWORLD offers sheet metal fabrication and pre-assemblies services as the complementary of our one-stop manufacturing service. The core benefits of this process include one-stop service, wide materials selection, hardware inserts, and our extensive experience in applications. - Wide Material Selection Aluminum, brass, copper, steel, tin, nickel and titanium. For decorative uses, important sheet metals include silver, gold, and platinum. - Hardware Inserts Choose from hundreds of in-house hardware inserts specifically designed for sheet metal fabrication. - One-stop Service Maintain consistent part quality and guaranteed lead times under our one-stop service. - Rich Experience for Various Applications Auto parts, medical devices, home appliances, robotics, scientific instruments etc. Industries Applied: - Medical Device Manufacturing - Automotive - Scientific Instrument - Mechanical Engineering - Robotic - Design

Stamping is the process of placing flat sheet metal in either blank or coil form into a stamping press where a tool and die surface forms the sheet metal into a net shape. Stamping includes a variety of sheet-metal forming manufacturing processes, such as punching using a machine press or stamping press, blanking, embossing, bending, flanging and coining etc. What Are the Manufacturing Processes of Stamping? Bending - the sheet metal is deformed or bent along a straight line. Flanging - the sheet metal is bent along a curved line. Embossing - the sheet metal is stretched into a shallow depression. Used primarily for adding decorative patterns.

RPWORLD high-mix, low-volume manufacturing allows for the design flexibility that mass manufacturing cannot match. The process, tooling and materials being used for low-volume parts sometimes are not as certain as those of mass production parts. That’s why quality assurance is paramount at RPWORLD, and it’s one of the core benefits for our customers. The combination of our stringent quality control throughout the manufacturing process and state-of-the-art inspection equipment best ensures your original precision specifications, as always.

CNC Machining at RPWORLD meet the diverse needs of clients ranging from single part to low- to mid-volume production. - Equipped with 3-axis, 4-axis, and 5-axis machines, drilling machines, lathe machines and EDM - Delivered in as fast as 3 days - Tight tolerances DIN ISO 2768 medium (fine) - Wide machining range from 1mm to 1600mm. - Metal and plastic parts - 20 Years Experience Industries Applied: - Medical Device Manufacturing - Automotive - Scientific Instrument - Mechanical Engineering - Robotic - Design