YSTRAL Jetstream Mixer

Intensive vertical mixing of the container ingredients in the micro and macro range. An additional downstream shear ring dispersion is not necessary. Due to optimal dispersion performance, high efficiency and easy handling of the mixing tools used, the Dispermix meets the high requirements of demanding production processes for the introduction of liquids or powders into liquid. Agglomerates are crushed and thus better wetting of the powder with the liquid. Different slot widths allow the adaptation to the corresponding application. The Dispermix head generates two differently directed liquid streams. A vertical partial flow is directed straight to the vessel bottom, where it is divided and circulates the entire vessel contents. A second partial stream is deflected horizontally in the Dispermix head and guided through the dispersion zone. Solid particles and/or droplets are reliably comminuted and homogeneously distributed.

The YSTRAL inline dispersing machines work according to the rotor-stator system. The dispersing machine is suitable for the production of suspensions, solutions and emulsions in the chemical, food, pharmaceutical and cosmetic industries. Due to the close radial gap between rotor and stator and the high circumferential speed of the rotating rotor, very large shear gradients are generated. The product enters the shear zone through the slots between the rotor teeth and leaves it again via the stator slots. Due to the multi-tooth configuration of rotor and stator, additional mechanical forces act on the product to be dispersed. The product is guided through a rotor-stator system. The liquid is highly accelerated by the inner rotor ring, is completely decelerated at the stator ring and then accelerated again to maximum speed via the next rotor ring. In this way, solid particles and/or droplets are effectively comminuted and homogeneously distributed.

Flexibility in chemical, food, cosmetic and pharmaceutical production. With only one machine, different products and product quantities can be produced with the most suitable tool. The tool shaft can be easily disconnected from the drive, e.g. for cleaning, while continuing to work with a second shaft. The tool shaft has a shaft bearing separate to the motor, which is driven via a plug connection. The possibility of adding a mobile lifting stand offers additional flexibility. Batch sizes from 5 to 1,000 l are covered by the X50, X100 and X200 series. The X100/X50 adapter enables an X100 to be used to produce batches ranging from 5 to 1,000 l. By simply exchanging the shafts, it is possible to conduct jet mixing, mixing dispersion, dispersion, powder aspiration and wetting. Maximum flexibility creates investment security - short set-up times and easy handling.

The latest generation of multifunctional YSTRAL PiloTec process equipment offers you the opportunity to use established production processes on a laboratory scale. Thanks to Conti-TDS technology, powder can be inducted, wetted and dispersed under vacuum, dust-free and in a single operation. Easy-to-use swappable tools enable operation using the innovative Multi-Z or Z-Inline process with high-precision multi-stage shear ring systems. Established procedures and a specific energy input independent of the batch size guarantee excellent and consistent results. These can be easily transferred to production scale - a safe scale-up to ystral plant construction. The modular design enables extension to the PiloTec-Plant process plant with ystral mixing technology, systems for handling powders and liquids, measuring technology and sensors, lifting stands as well as other modular components.