Automatic loaders - Import export

The compact SmartLoader is a fully automatic side loading system for single products or individual portions. Its features and capacity are optimized for sliced products. The SmartLoader can be combined with many slicers and portioners. Advantages Flexible Simple handling Hygienic Portions, groups, forms format sets, overlaps products Infeed operation – format sets, portions, individual slices or pieces

For companies seeking the ultimate in automation and efficiency, fully automated loading and unloading systems are the answer. These systems utilize advanced technology, such as robotics and computerized controls, to handle the entire loading and unloading process without human intervention. Goods are automatically sorted, transported, and loaded onto trucks, eliminating the need for manual labor entirely. Fully automated systems are ideal for high-volume operations where speed, accuracy, and consistency are paramount. In conclusion, automatic loading and unloading systems offer numerous benefits for companies in the transportation industry. Whether it’s conveyor systems, hydraulic lift gates, pallet jacks, or fully automated systems, these technologies enhance productivity, improve safety, and streamline operations. By implementing these systems, companies can reduce labor costs, minimize the risk of injuries, and increase overall efficiency.

SAMSYS offers Spindle Liner for draw tube diameters from 38mm to 100mm. The length of the reduction tube depends on the length of the draw tube, as well as the clamping device and the type of clamping cylinder. The reduction tube consists of a precision steel tube as support tube (1). In order to ensure optimum guidance, the rear (2) and the front (3) guide are adapted to the lathe. Mounting as well as dismounting can be done in a very short time with a few simple steps, as the reduction tube is only attached to the clamping cylinder with two screws. The POM bushings (4) can be flexibly adapted to the material diameter. Since you do not need to store a reduction tube for every diameter, you save valuable storage space. A Water pan extension (5) is also available as an option for safe covering and splash protection.

The AutoSAM 3.26 is an automatic bar feeder with hydrodynamic bar guidance. It is particularly suitable for connection to sliding headstock lathes (Swiss-Type). Its field of application is in small, medium and large series. Its big brother is the bar loading magazine AutoSAM 3.51. The bar feeder has a calibration-free material clamping which is carried out by collets. This saves time for material change due to the automatic centric positioning. Four clamping jaws ensure maximum hold while the collet is being pulled onto the bar. The Mitsubishi PLC control system with PC board ensures extreme process reliability and simplifies communication with the lathe. Compatible with almost all types of lathes. For example Citizen, Star, Nomura, Mazak, Okuma, DMG Mori, SMEC, Doosan, Nakamura, CMZ, Takamaz and many more.

ar feeder for special profiles wanted ? To extend the MULTI 3000 to the bar feeder for special profiles, the Uni-erector can be mounted optionally. It enables the erection of rectangular profiles and special profiles for further transport to connected machine tools. Thus a smooth reloading process is possible. By simply setting a parameter, the erector can be selected or deselected. This enables a quick changeover from round material to a special profile. By deactivating it, the bar loader can load round or hexagonal material as normal. While with activated parameter the bar feeder will load the special or rectangular profile while the reloader is erecting. The use of square material is also optionally possible. The erector consists of two opposite rollers. To erect the material, these rollers move together during reloading. When the bar is threaded into the machine tool, the rollers open again. The distance between the rollers can be easily adjusted.

Unloading machine Multi-3000 remove The Multi-3000 remove is an electro-pneumatically controlled automatic unloading machine. It is the ideal complement to the bar feeder Multi 3000 or the Multi 3000SL. With the Multi 3000 remove it is possible to unload finished parts from sub- or main spindle. The bars are unloaded by unloading tube, pneumatic gripper or also by collet chuck. After unloading, the bars are placed on a prism. From the prism the parts are transported to a deposit. A light barrier monitors the unloading process. The coating of the depositing surfaces enables a particularly gentle handling of the finished parts. Even parts such as piston bars can be unloaded without a scratch. The unloading tube is made of POM material. This also ensures gentle handling. Loading can be done via the main spindle and unloading via the sub spindle. It is also possible to load via the sub spindle and unload via the main spindle. Compatible with almost all types of lathes.

The Mini Shaft Loader allows you to load short shafts. The loading is done automatically. Do you have remnants of long bar feeder and would you like to process them? Or do you want to load very short shafts automatically? The MSL is the ideal complement for the Multi-3000 to load short shafts. It has a multi-profile loading prism. So you can load round and hexagonal material and all this without changing channels. Special profiles are possible on request. Impact-free recharging thanks to the exclusive recharging cycle. The recharging cycle is based on the patented recharging mechanism of the Multi 3000. After fast and precise bar removal, the material is gently placed on the loading prism. The Mini Shaft Loader is connected to the bar feeder. This takes over the power supply and control of the loading system. The material is fed via the slide of the loading magazine.

The AutoSAM 3.51 is an automatic bar feeder with hydrodynamic bar guidance. Its field of application is in small, medium and large series. Just like its little brother, the Bar loading magazine AutoSAM 3.26, it is well suited for connection to sliding headstock lathes (Swiss type). The bar feeder has a calibration-free material clamping which is carried out by collets. This saves time for material change due to the automatic centric positioning. The Mitsubishi PLC control system with PC board ensures extreme process reliability and simplifies communication with the lathe. Compatible with almost all types of lathes. For example Citizen, Star, Nomura, Mazak, Okuma, DMG Mori, SMEC, Doosan, Nakamura, CMZ, Takamaz and many more. The loading magazine has a control panel with function display, which is used for the settings of the machine. Multilingual menu navigation and error messages are included as standard in the display.

The spindle extension SamSpindle, has been specially designed for the extension of lathe spindles. Together with the bar feeder Multi 3000 it forms a safe, clean and efficient solution. The SamSpindle operates oil and air free. There is no mechanical connection to the lathe. Only a minimum of moving parts and masses. These are: the rotating bar, the guide rings and the inner cage of the ball bearings. The guide rings mounted in the roller bearings keep the bars in the centre of the SamSpindle cartridge. Thanks to this technique, round or test bars can be rotated at high speed, ensuring remarkably smooth running. You can turn drawn, round or profile bars, with correct straightness, at the maximum spindle speed of the lathe. This allows us to guarantee workpieces with high precision. The SamSpindle spindle extension offers maximum safety. It does not allow access to parts in motion. The moving parts are all enclosed in the SamSpindle cartridge, which is closed by a safety nut.

The basis of short bar loader Multi 3000SL was developed in Switzerland. It was specially designed for turning machine types with a large distance between machine cover and spindle end. The bar feeder is supplied as standard with a Z-axis sliding unit to ensure free access to the Spindle Liner. This makes it easy to change the spindle insert tube. The Bar Loading Magazine is manufactured in Germany with first-class materials and components. The MULTI-3000SL guarantees long-term reliability. It impresses with its service and environmentally friendly design. It is also a fully electric and servo-controlled magazine. Due to the easy access to all parts it is extremely user-friendly. It is very simple to understand and therefore easy to operate. Due to the well thought-out design, set-up and changeover is possible within 2-5 minutes. The patented lifting mechanism guarantees an impact-free and fast loading cycle.

The short bar loading magazine Multi 3000 was developed in Switzerland. Manufactured in Germany with first-class materials and components. The MULTI-3000 guarantees long-term reliability. It impresses with its service and environmentally friendly design. It is also a fully electric and servo-controlled magazine. Easy access to all parts makes it extremely user-friendly. It is very simple to understand and therefore easy to operate. Set-up and changeover is possible within 2-5 minutes due to the well thought-out design. The patented lifting mechanism guarantees an impact-free and fast loading cycle. Further features are the smooth material feed, an optimal control and monitoring of the material feed, as well as the exact positioning of the bar without mechanical stop. Due to its design, the Multi 3000 does not require a shifting device to change the Spindle Liner. A shifting device is optionally available in X- and Z-axis and in different lengths.

The small bar feeder Samsys Smart impresses with its high performance in a very small space. The bar feeder is manufactured in Germany with first-class materials and components. The Samsys Smart guarantees long-term reliability. It impresses with its service and environmentally friendly design. It is an electro-pneumatic magazine. This means the feed is servo-controlled and the reloading mechanism is pneumatic. Due to the easy access to all parts it is extremely user-friendly. This makes it very simple to understand and easy to use. Set-up and changeover is possible within 2-5 minutes due to the well thought-out design. Further features are the smooth material feed, an optimal control and monitoring of the material feed, as well as the exact positioning of the bar without mechanical stop. Due to its design, the Samsys Smart requires very little floor space. A shifting unit to gain easy access to the reduction tube is standard in X-direction.

SET rear view camera for FERRUM wheel loader. Automatic brightness adjustment with slight residual light amplifier (no night vision!) Scope of delivery as shown, with camera with weather protection, connection cable large monitor

With the acquisition in June 2011 of the Fiber Laser we have the possibility to work in combined mode as if we had a combination machine: punching takes place on the 5000R and laser cutting on the Fiber Laser after a very accurate optical calibration. This technology allows to get the best of both worlds: simple shapes are cut at optimal speed on the punching machine whereas more complex shapes are cut with the Fibre laser after optical calibration. It is also possible to perform thread forming and dimpling (form countersinking). The accuracy of these machine is 0.1 mm for metal sheets up to 3000x1500mm. They are equipped with an automatic loader and unloader.

Thanks to its innovating system, SBL takes, counts and moves the bars for shearline feeding in a completely automatic way. With SBL you save money and enhance productivity due to its flexibility. Advantages 1. ‘SBL’ is extremely fast so it can feed more bars compared with manual feeding. The result is higher productivity per hour for any kind of shear line. 2. No need of hard and dangerous bar handling so no need of people for such operation resulting in great money saving. 3. The elimination of manual bar feeding enhances security at job site. 4. “SBL” special structure makes it possible to feed shearlines with higher a number of bars of different diameter and length resulting in a. drastic reduction in machine setup; b. plant overall dimensions determined by clients’ room available; c. higher flexibility of the plant.

Bidirectional automatic stirrup bender from bar, allows to produce stirrups and cuttosize bars using wires up to Ø 22 mm (#7). Driven by electric servomotors. Bar Wiser 22N stirrup benders are equipped with Max. pulling speed 120 m/min (400 ft/min) Virtual mandrel Web Teleassistance Automatic loader Genius (Optional)

Bidirectional automatic bar shaping machine from bar, with 2 bending heads for the production of shaped wires and cuttosize bars using wires up to Ø 32 mm (#10). Driven by digital electric servomotors. Bar Wiser 32 bar shaping machine are equipped with Max. pulling speed 180 m/min (600 ft/min) 2 bending units (upper and lower) Clamp for extraction of the end part of the bar Virtual mandrel Web Teleassistance Automatic loader Genius (Optional)

Bidirectional stirrup bender and bar shaping machine from bar for the production of stirrups, shaped wires and cuttosize bars using bars up to Ø 25 mm (#8). Driven by electric servomotors. These automatic stirrup benders and bar shaping machines are equipped with Max. pulling speed 120 m/min (400 ft/min) Semiautomatic cycle for shaped wires with bends on both ends Virtual mandrel Web Teleassistance Automatic loader Genius (Optional) 3D version for the production of tridimensional pieces.

Bidirectional stirrup bender and bar shaping machine from bar for the production of stirrups, shaped wires and cuttosize bars using bars up to Ø 22 mm (#7). Driven by electric servomotors. These automatic stirrup benders and bar shaping machines are equipped with Max. pulling speed 120 m/min (400 ft/min) Semiautomatic cycle for shaped wires with bends on both ends Virtual mandrel Web Teleassistance Automatic loader Genius (Optional) 3D version for the production of tridimensional pieces.

Cylindrical ground gears are cut by hobbing machines of the latest generation and finished by Reischauer and Gleason CNC grinding machines equipped with automatic loaders and special software that allow the correction of the twisting errors that may occur in helical gear and, with special ground cycles strategy minimizing noise of gears in operation. ITALGEAR can also make the finishing of the gears after carburizing heat treatment adopting the Skiving technology, which allows the precise finishing of gears through superfinishing of the teeth with a hard metal PVD coated hobs. The technology allows production of groundquality precise gears while reducing cutting time and costs effective at the same time. On request, ITALGEAR engineers can team up with the Customer R&D and suggest any appropriate measures to optimize the gear meshing in order to obtain low noise in operation.

Iemca, certified ISO 9001:2000 in 2004, has designed and produced automatic barfeeders, bar loaders, and bar pushers for single-spindle and multispindle lathes since being established in 1961, emerging as one of the world's leading names in the industry. The range of the products is the widest on the market, and includes parts and materials handling machines for loading and unloading machine tools. Think Barfeed, Think Iemca.

Drum Rated Capacity: 4.8CBM Drum Actual Capacity: 3.9CBM Drum Concrete Output:14 CBM/hour, up to 4 batches per hour Drum Mixing Speed: 3 gears both Forward & Reverse Rotation Drum Max. Slewing Angle: 270degree (Optional) Engine: 95 kW (129 HP)/2400rpm YUCHAI 4108 Four-cylinder, Inline, Water-cooled, Four-stroke Turbocharged Diesel Engine Drive System Hydraulic Component: Danvers Variable Stroke Pump Gear Shift: 1 Forward, 1 Reverse, 1 High Speed, 1 Low Speed Low Speed: 0-9.5 km/h High Speed: 0-28 km/h Drive: 4-wheel Drive Gradeability: 30 degree Hydraulic System: Two Variable Stroke Pumps-Driving Vehicle and Mixer Separately, Two Constant Rate Pumps-Providing power to Drum, Brake and Water System Cabin: ROPS & FOPS Cabin Bucket Capacity: 0.6 CBM with Hydraulic Controlled Gate Chute: Hydraulically Controlled Adjustable Chute with 15 degree vertical movement and free horizontal movement Brake: Wet Brake, Parking Brake with Gear Box

Slitter and Rewinder for ATM paper rolls Manufacturer : Officina Meccanica Maglio S.p.A., (OMM) Italy Manufacturing year : unknown Consisting of: - Automatic core loader, - Hydraulic lifting of main web - Electronic cycle counter - Packing line (manual) Material to be handled - ATM paper rolls Technical data (Unwinder) Minimum web width : 460 mm Maximum web width : 1050 mm Maximum diameter : 1100 mm Core diameter : 70 / 76 mm Minimum slitting width : 17.4 mm (*15.0 mm with knife holders with 10mm thickness) Maximum slitting width : 250.0 mm (Rewinder) Maximum diameter : 300 mm Core diameter : Min. 11.5mm, max. 76mm - Automatic warning stripe at reel ends - Trim removal system for removing trim from both sides of the web, complete with motor fan and necessary piping - Pressing function to make reel ends flat - Packing machine *All machine or equipment is offered as is where is with all faults without warranty and is subject to prior sales.

Stationary pile turner Master Toppy comes with the ACS (automatic centering system) for a quick and precise centering of the pile onto the plastic pallet. This allows for a "Non-Stop" cycle. Beside the ACS , Toppy Packaging offers: - The automatic pallet dispenser - The automatic pallet loader