Broaches - machine tools - Import export

OEM cnc lathe turning stainless steel shaft for industrial use

This high-speed spindle is particularly suitable for the use with the finest milling and grinding tools. The elastic front bearing enables the production of surfaces of the highest quality. A further application is the drilling of rubber.

The coupling The coupling is the heart of the system and is always part of the equipment. It receives the spindle packages and combines them with a connection or deflection. The coupling also enables the system to be supplied with compressed air from the side. The deflection Depending on the application, the system can be made rigid or radially deflected. The deflection unit is mounted in only a few steps between the coupling and connection and immediately converts the rigid system to a flexible system. The deflection force can be adjusted using the adjusting ring between approximately 15 and 120 Newton. The attachments We have the perfect attachments in our programme for many applications. For the machining centres we offer the standard machine tools attachments such as HSK and SK and a Weldon adapter. These mountings also enable compressed air supply through the coolant channel. Universal adapters are available for stationary mounting or mounting to a robot.

with its 12,000 rpm this spindle is particularly suitable for tools that require high torque at low speed. At 400 watts this is our most powerful milling and grinding spindle.

This deflectable pneumatic spindle is capable of compensating part and positioning tolerances when machining. This means that it is possible to trace a part contour with constant pressure and achieve uniform removal, even under fluctuating conditions. An optimum application for this system is, for example, the automated deburring of castings or machined components using an industrial robot. Adaptor flange (Order no. 003 012 557) to simplify the mounting of the system is available directly from us. The deflection force is individually infinitely adjustable using air pressure (2-6 bar), even during processing. This enables the removal rate to be perfectly adapted to the thickness of the burr. After deflection the pressurized air piston always returns the tool to the zero position against a positive stop. Hysteresis zero.

This spindle is designed to be very compact, yet it is equipped with a powerful Motor for grinding and milling. Also available: Splash guard and spindle with counterclockwise rotation.

This spindle is designed to be very compact, yet has enough power for light grinding and milling. Also available: splash guard and counterclockwise rotation. Technical Data: Order number: 150412702 Power [W]: 200 Air consumption [l/min]: 400 Vibrations [m/s²]: < 2,5 Revolutions per minute [min¯¹]: 32.000 Engine type: Vane Exhaust air direction: Backwards Front bearing set: Paired Noise level [db (A)]: 75 Weight [g]: 365 Max. tool shank Ø [mm]: 6 Max. carbide tool Ø [mm]: 8 Fitting hose unit: 001366529 (not inclusive)

The lubricant-free drive of this grinding spindle based on a vane motor is unique and patented. Its great advantage: It provides the high performance of a vane motor and can still work completely lubrication-free. This model includes the BIAX hose unit with silencer.

This spindle is ideal for fine grinding, milling and engraving surfaces that must not be oil lubricated. The centrifugal governor ensures constant speed and reduces air consumption.

İsteğinize göre uyarlanmış, eş zamanlı çoklu broşlama işlemlerinizi gerçekleştirebileceğiniz, döngü sürelerini ve maliyetleri azaltan makinalarımızı sizin için tasarlıyor ve üretiyoruz.

Electro-mechanical Horizontal Broaching Machine BMH-2000E. This broaching machine can cut keyways, create internal splines and external flat and profiled surfaces. TECHNICAL SPECIFICATIONS: Pulling force- up to 250kN; Cutting speed- up to 2000mm; Cutting speed- 0,5 ... 13 m/min; Return speed- 0,5 ... 20 m/min ADDITIONAL EQUIPMENT: Workpiece clamping fixtures; Additional bed with a retriever/follow rest unit for semi-automatic internal broaching; Tool magazine with optional extension of the broaching stroke up to 10 000 mm; Automatic workpiece loading/unloading system; CAPABILITIES: External and Internal broaching; Automatic loading and unloading of the broached components; Manual, semi-automatic and automatic modes;

The BGS product line consists of machines designed for the sharpening of flat and round broaching tools found mainly in the automotive and aerospace industries. Design and programming of the BGS is based on many years of manufacturing experience and knowledge of the tool industry. The BGS series signifies not only a machine concept but also a complete technological package consisting of machine and competence in the tool manufacturing arena. The machines of the BGS series are specifically designed for the sharpening process. The design concept with high dynamics and adapted grinding spindle allow the efficient and economic sharpening of broaching tools. An onboard measuring device probes the tooth root and cutting edge to determine the tooth pitch.

The BG handles the grinding of flat and round broaches with ease. It finds its place mainly in the automotive and aerospace industries. Design and programming of the BG is based on many years of design and manufacturing experience in the tool industry. The BG signifies not only a machine concept but also a complete technology package consisting of machine and competence in tool manufacturing. The BG 1000 / 2000-T models are very compact traveling table machines for the grinding of broaches up to 200 mm diameter. They are designed to grind straight and helical teeth with very stable grinding behavior. The BG 2000 / 3000-C models are based on the moving column principle and display very consistent machining even on very heavy workpieces. They are designed for broaches up to 600 mm diameter. The distinguishing characteristics are profile precision, maintaining center and ease of use. Grinding of inner features is available as an option.

Retrofit your machines to enjoy the modern age

EWS takes measures against vibrations in deep drilling procedures Deep drilling procedures with drilling rods with a long overhang are one of the most demanding tasks in cutting technologies. What influences vibration, what amplitudes does it create, what is the effect of superimposed vibration and when are uncontrollable resonances encountered? All these are questions that are difficult to answer using theory alone. These findings formed the basis for the new development of EWS Rigid. The objective was to create a drilling holder with a passive damping system to counteract the vibrations that are created. This involves using variable vibration dampers with linear degrees of freedom in a floating mounting inside the cutter carrier. The damper position is set using a radially mounted setscrew, which allows optimum vibration conditions to be created. The improvement in surface qualities of bores is significant, as is the increase in the service life of cutter tools.

EWS quality now available for Swiss-type lathes. This new development in driven tools is EWS's response to many customers' requests. The tool systems may appear straightforward at first sight, but their simplicity belies their performance. The design concentrates on the mounting and the spindle concentricity. The requirement profile was developed jointly with an American medical technology company which uses very small drill bits and requires extreme concentricity properties. The spindle bearing technology used with labyrinth seals sets new standards in this field, and is associated with a long service life. Provision has already been made for service. The service centres in Germany, China, Korea and the USA have already been trained in the system and are ready to respond without delay. Third-party brands can also be serviced there at any time. Download catalogue: PDF

Reaching concentricity 0 using a simple collet chuck and this within one minute: this is Zero-Zero. The specifically designed clamping nut with 6 symmetrically arranged screws at the circumference makes this step possible. The clamping nut is split, so that the inner ring can be minimally shifted. This simple technical finesse allows to eliminate tolerance additions. The machine operator only has to replace the previous clamping nut, which step opens up a new concentricity dimension – and this for a price starting at € 90.00. Zero-Zero is available for DIN 6499 collet chuck holders from ER 16-ER40.

High-speed thread cutting with reversing kinematics The new EWS Tapmatic thread cutting head for driven tools enables thread cutting processes without having to reverse the direction of rotation thanks to its reversing kinematics. This saves time and energy and protects the motor – all this with a defined depth of thread. The units are available for M3-M12 threads.

Emulsion can do more than just cool... At least when using EWS Spinjet, the coolant is used to drive a turbine which allows the tool to rotate to up to 50,000 rpm, depending on the type. The turret's tool drive stops moving during this process! See the attached flyer for the technical requirements and details. Download Manual: PDF

Trifix® is the new adjusting system for Gildemeister multi tasking machines. The double sided adjusting system is guided by a very precise key way at the surface of the turret. 

 The plates are preloaded, and the resiliency in the adjusting system eliminates static redundancy. This allow the exact position of the tool to be secured and significantly reduces the setup time of the machine. Because this is a highly sophisticated precision instrument it is not possible to use double serrated tool shafts. The tool is supplied fully adjusted and can be used right away. EWS is the DMG system partner for this tool generation. Trifix® advantages: Repeat accuracy below 6 µm at radius of 200 mm High positioning accuracy from one station to another (0.01 mm) Driven tools and static tool holders are completely aligned Static tool holders can be used together with additional drill pattern for mounting Heavy duty spindle noses can be used together with additional d

Mount tools safely and in the correct position while remaining flexible, all this is possible with the UMB100 mounting unit. The tool clamping units can be changed quickly, making the system an ideal mounting aid for multi-tasking machines. It only takes a few seconds to replace an adapter. The unit with snap-in swivel can be pivoted 4 x 90° at the touch of a button so that even angled holders can always be mounted in the ideal position. Universal mounting block UMB100 Tool holder for VDI holding fixtures Tool holder for Varia VX Tool holder for steep-angle taper holding fixtures

Keyway broaching on lathes is a common thing. What is new is to speed up this operation with low stress for the machine! Slot is driven by the tool turret of the machine, with the input rotary motion being converted to a translation with superimposed lift-off function. This makes programming extremely easy. The keyway broaching unit is positioned in the prepared bore – in such a way as to make the extended tappet oriented to the end position in the Z axis. The depth of the slot is produced by a constant X-feed moving between 0.04-0.08 mm/stroke. The speed of the spindle ranges between 400 R/min – 1,000 R/min, with one rotation corresponding to a complete stroke. This way, for instance, a feather key groove with a width of 6 mm and a depth of 5 mm is produced within 7.5 sec. (800 R/min and 0.05 mm feed/rotation). With this operation it is important that the chip can break at the end of the groove, that is that a cut-in or a bore exists.

The new EWS tcJet range Optimal chip transport thanks to EWS tcJet EWS tcJet transports the coolant through the inset directly to the cutter and guarantees optimal chip transport... At the same time, the cutting edges have a significantly longer service life. EWS's interior cooling version is available for normal and high-pressure applications for various tool holder fixtures and cutting insert manufacturers.

Compact and stable – this is EWS' new swivel head. The swivelling module, which is equipped with a Cylkro drive system, is 17 mm smaller than standard heads which, above all, offers greater flexibility in swivel ranges between 0° and 45° in the field of cutting tools. The swivel unit covers an angle of +/- 92°. During the swivelling process, the supply of coolant is directly carried along. A distance of at least 48 mm from the contact surface to the swivel axis can be proposed. Even a high-pressure interior cooling system of up to 70 bar can be built into the module without the exterior dimensions having to be modified. Rotational speed limit is 6,000 1/min, maximum transmittable torque is 16 Nm, and max. cutting tool diameter is restricted to 10 mm. The swivel head is mainly suitable for drilling or for simple machining tasks. EWS' TWK range is available. for greater demands with regard to torque and performance.

The best of both worlds! Insufficient stability was a fact increasingly associated with the VDI system in recent years. As a result, block tools were preferred more often, although the VDI tools still offer greater diversity and flexibility. So the next step appeared obvious: combining the best of both systems. In cooperation with DMG, we developed the EWS ProLine system in order to fully utilize the potential of new lathes. While EWS ProLine features a conventional VDI shank, it can be optionally mounted to the turret using four screws. For instance, the flexibility of the VDI system can be utilised for lighter machining, and the stability properties of block tools can be utilised for heavy cutting. The angular position of the radial tools is ensured through the Trifix®, the alignment system. Cutting data similar to HSK63 machining centres? The professional audience at the EMO 2011 watched an impressive live demonstration: on a Gildemeister CTX Beta 1250 4A, two surf

Make any centric or eccentric form desired 4, 6, or 8 edged, polygonal or free form with the EWS Multiform on the CNC turning/milling machines Free forms that used to be impossible can now be made with EWS Multiform on turning/milling or machining centres. For a six-edge outside the centre or a four-edge in the centre, additional processing steps such as reaming or eroding were necessary up until now. If a position change was also needed, complicated devices were needed for processing. This is now all possible with one chuck. What is behind this? EWS Multiform uses a custom internal cam disc unit to produce the required form. For conventional geometry like squares or hexagons, there are standard cam discs available. The cam forces the cutting tool to follow a path in order to get the desired geometric shape. Of course you can’t defy the laws of physics which means that there will be a small radius on the edges.

Gear hobbing on CNC lathes without B-axis Years ago, EWS was the first tool manufacturer to offer gear hobbing heads in its standard range, and has continued to develop the holders for gearing technology ever since then. With this technology, it became possible for the first time to produce external gearing on machines without a Y/B-axis. In contrast to a standard milling wheel holder, the tool head of the EWS modular cutter can be swivelled about the axis of the shank. This offers users the advantage of substituting a B-axis with a comparatively small investment. In the meantime, module 3 has become commonplace on VDI40/BMT65/BMT75 machines. The tool heads have become more stable at the same time as being more user-friendly. The alignment system using a sinusoidal profile has come into widespread use and saves considerable alignment and setup times. Operating instructions, flyers and press reports can be found in our download portal Video: Gear hobbing on the

The changeable centring tip for counter spindles Would you like to use your counter spindle temporarily as a tailstock, and then once again as a normal chuck? You can with the EWS CenterPoint Area of application: Lathes without tailstock and with a turret To support long tools Top changeable short taper 12 The top kit can be integrated in simple combination holders Prerequisite: Counter spindle with tailstock function Taper shank adjusted to GSP Machining process: Milling on the main spindle Switch to tip in GSP Use tip rotating Execute machining Remove tip from GSP Pass work piece to GSP, work second side

EWS.PSC offers maximum stability and rigidity coupled with maximum flexibility. Significantly reduce your setup and changeover times while maintaining high mold flexibility. he EWS.PSC program includes a wide range of standard tools with PSC shank for milling spindles as well as tool systems with PSC spindle for lathes. Furthermore, tool holders with plate seat are available. The interface allows you to reduce the time spent measuring, setting up and changing tools. In addition, improved machine utilization can be achieved.