Moulds - Import export

SCHOCK manufactures sophisticated 1- and 2-component plastic parts with modern machinery. Our competences also include the corresponding mold and tool design.

Injection, injected products (from PP, LDPE, HDPE, etc. materials) – we offer the production on injection moulding machines with the clamp force of 420 – 800 t, moulded piece weight 80 – 3000 g. Our production assortment of injection-moulded products includes e.g. boxes, lids, tiles, protective plastic sides, or plastic containers. We offer the option of injection mould production including product development. Using your own moulds, any products according to specified parameters can be manufactured.

The sand molding process offers a wide range of design options while at the same time making it cheaper and faster. With the molding we can flexibly respond to your needs and offer you the most economical solution. We can supply you parts from 0.1 KG up to 15.000 KG individual weight in the procedure forms Our Aluminum Casting Suppliers for Automotive and Aviation are IATF16949 and EN 9100 certified. Great alloy selection High flexibility Low tooling costs Low production costs​ steel casting cast iron ductile Iron casting Aluminum Sand Casting Low Pressure Casting

Your project is in the best hands at SCHOCK. Our experienced engineers use state-of-the-art methods to plan all resources and guarantee on-time production. In addition, we supervise your tool over its entire life cycle. In mold and tool making, we work with high-quality milling machines, wire and die-sinking EDM machines, and modern CNC-controlled grinding machines.

Designed for the manufacture of highvoltage insulators (550 kV), this press is one of the largest presses made by REP. The dimensions of the parts to be injected explain the huge size of the press 660 mm in diameter, 2,600 mm long, moulded in one go. The production of a complete insulator is therefore performed in one or two cycles, thus significantly increasing the profitability and reliability of the parts. Machine features Closing force 24,000 kN Size of the platens 1,500 x 3,000 mm Injection volume 25,000 cm³ x 2 (2 injection units)

Economic injection molding presses. A REP injection unit combined with a closing unit of a Tung Yu press. This combined technology offers openended options Separate extrusion and injection thanks to the "Y" type injection unit. 2 or 3stroke closing unit. Proportional closedloop temperature control. Optimized floor space and ergonomics thanks to its modular design.

The Microject is a micromachine of a clamping force of 60 tons designed for the injection molding and overmolding of inserts used in small parts. Usability and flexibility. Plug and Produce! Characteristics MICROJECT LSR Maximum injection volume 3.77 (at 2000 bar) or 6.94 (at 1500 bar) or 10.37 (at 1000 bar). Clamping force 60 kN. Mould dimensions 150 x 100 mm. Overall dimensions 1.2 x 0.75 m. Simplicity and flexibility Installation in 30 minutes. Mould setting time optimally reduced. Intuitive touch screen interface.

CFrame Injection molding machine V19. Optimized floor space and maximum accessibility. The V19 is an advanced Cframe press of 400 kN available in 2 versions, plastic or rubber injection. Its accessibility from three sides makes it ideal for the injection molding of profiles and extruded hoses.

In short, large flat gasket REP machines mean Clamping quality Thick traverses, multiple synchronized clamping operations; Injection of long thin sections Injection pressure up to 3,000 bar and circuit division with several injection units; Productivity Very fast 3step clamping, doubleplate kits; Ergonomics/access to the mold Widthwise heating plates, demolding kit or sliding platen. These types of machines have been developed for largeseries injection molding involving parts with inserts, for example the injection molding of battery pack seals. Based on its longstanding experience in this field, REP offers a comprehensive range of machines with largesized heating plates and adjustable configurations to fully comply with the technical specifications of each application and all client’s needs.

Machine features Clamping force 1,100 kN. Size of the platens 335 x 400 mm. Injection volume 400 or 1,000 cm³

Machine features Clamping force 500 kN. Size of the platens 300 x 300 mm. Injection volume 125 cm³.

Machine features Clamping force 3,100 kN. Size of the platens 550 x 550 mm. Injection volume 1,000 cm³ or 2,000 cm³. The H59 is designed for Automated production. Injection molding (more or less simple parts). Low floor space and height requirement. Optimized cycle time. etc.

Machine features Clamping force 4,000 kN. Platen size 750 x 800 x 80 mm. Injection volume 2,000 cm³ or 5,000 cm³. The H610 allows Automated productions. Injection molding (more or less simple parts). A small footprint and height. An optimized cycle time. etc.

The TYC2RT compression press allows the production of rubber mouldings with compression moulding or vacuum compression. The twoplate in/out with 45° inclination of the upper plate is suitable for various options. They are particularly suitable for moulding Orings, pharmaceutical stoppers, syringe plungers, and many other rubber parts. They are available in 2RT or 3RT series depending on the number of plates in the mould. Equipped with a 4post clamping system with high precision parallelism, their adjustable opening stroke allows different mould heights. The vacuum bell system reduces the curing time, thus increasing productivity.

Machine features Top Closing. Specific pressure 600 kg/cm². Safety light curtain, double hand control. Available in single and doubledeck versions.

Machine features Specific pressure 500 kg/cm². Dimensions of the heating platens 1500 x 1500 mm. Minimum mould closing speed 0.03 mm/sec.

Machine features Clamping force 8,200 kN. Size of the platens 1,000 x 1,000 mm. Injection volume 2,000; 8,500 or 11,000 cm³. The G10 Extended range, performance for complex processes. Designed to better meet the various customer requirements with its embedded intelligent solutions. The G10 Extended range will progressively replace the G9 machines and extends from 1,600 kN (V410) to 10,200 kN (V910).

Lean range G10 Core The G10 is the 10th generation of REP injection molding machines. With its ergonomic design and intelligent onboard solutions, the G10 generation is branded "Infinitely Smart". The G10 is available in two versions, G10 Core (Lean range) and G10 Extended (Performance range), designed to better meet the varied needs of customers. Lean range G10 Core Vertical rubber injection molding machines REP ideal for less demanding processes. The G10 Core range exists with three clamping forces 1,600 kN 3,050 kN 5,100 kN.

Performance range G10 Extended Intelligent, elegant and efficient The G10 is the 10th generation of REP injection molding machines. With its ergonomic design and intelligent onboard solutions, the G10 generation is branded "Infinitely Smart". The G10 is available in two versions, G10 Core (Lean range) and G10 Extended (Performance range), designed to better meet the varied needs of customers. The G10 Extended is a line of presses adapted to the most demanding processes. The G10 Extended is progressively replacing the G9 generation machines and ranges from 1,600 kN (V410) to 10,200 kN (V910).

Machine features: - Top closure. - Specific pressure 2,600 kg/cm². - Lower ejection battery.

Part of our entry-level range, G9A machines combine REP's expert know-how and Indian skills

In order to be able to offer other alternatives, the REP offer is being expanded with localized, high-performance and economical solutions. Manufactured in China and India, our G9A and URP ranges are specially designed for the Asian market. The G9A range consists of : - V49A Clamping force 1600 kN. Size of the platens 430 x 510 mm. Injection volume 1000 cm³. - V59A Clamping force 2600 kN. Size of the platens 500 x 630 mm. Injection volume 1000 or 2000 or 5000 cm3 - S59A Clamping force 3000 kN. Size of the platens 560 x 780 mm. Injection volume 1000 or 2000 or 5000 cm3 - S709A -Clamping force 5100 kN. Size of the platens 630 x 800 mm. Injection volume 2000 or 5000 or 8500 or 11000 cm3

The V310 is available as standard with a Y400 or Y1000 injection unit. It is distinguished by its very small footprint Machine features: - Clamping force: 1,100 kN. - Platen size: 335 x 400 mm. - Injection volume: 400 or 1000 cm³.

Rep studies your solution REP answers questions that cannot be resolved using conventional techniques. An "advanced" competence accompanied by the guarantees of the REP GROUP! A team of engineers is at your disposal for the study and realization of presses for special applications. A REP solution for every problem! We are able to meet your most complex requirements

Characteristics of the machine : - Closing force: 2,000 kN. Available in double station, triple station or multi-station versions. Hot-cold process for carbon fiber or glass applications.Characteristics of the machine : - Closing force: 2,000 kN. Available in double station, triple station or multi-station versions. Hot-cold process for carbon fiber or glass applications.

Machine features : - Closing force: 2,000 kN Application examples: connector technology, pharmaceutical closures.

Particular features of the machine Different demolding possibilities the mold can be opened automatically, possible infeed/outfeed of the lower mould half or rail system. Upper and lower ejectors for the full kNockout of the molded parts. Adjustable inclination of the top platen. They are particularly suitable for moulding Orings, pharmaceutical stoppers, syringe plungers, and many other rubber parts. They are available in 2RT or 3RT series depending on the number of plates in the mould.

TYC 22 Press The French company DubourgelGrange is renowned for the quality of its sanitary product range. The factory has fully automated "REP Tung Yu" machinery equipped with handling units and robots (loading and unloading), which operate in 3 shifts for the major part 7 days a week. These machines are used to produce highend toilet covers and seats made in thermoset resin (ureaformaldehyde).

We take pride in providing tailor-made wood solutions that precisely match your requirements