Elastomers - Import export

In the area of elastomer technology, the Zimmer Group uses the most modern production processes to manufacture sophisticated workpieces from elastomers. In addition to the transfer molding process, in which the elastomer is placed in a mold, pressed into shape with a die and vulcanized under pressure and heat, we also use the injection transfer molding process. Here, the starting materials are pressed into the mold on an injection molding machine and vulcanize out there. With these two processes, we process a wide range of elastomers such as NBR, silicone, EPDM, FPM or polyurethane. In terms of quantities as well as dimensions, the sky's the limit, because we can manufacture almost any quantity required, from special solutions in quantities of one to medium-sized small batches and large series of more than 10,000 units.

In the cryogenic blasting process, an enrichment of rubber and plastic waste powder takes place due to fine abrasion during the treatment procedure. Thus the performance and processing time of the blasting-media will deteriorate and decrease its jet-energy. In our cryognic deflashing machines, the blasting-media is primary screened by the treatment drum perforation, however, after a long operating time the amount of rubber and plastic waste powder increases. In order to guarantee a constant, statistically secure and economic processing, this powder has to be removed periodically from the blasting-media. Our automatically working blasting-media recovery machine consists of a suction & drying system and a vibrating-screen unit. The used blasting-media has to be aspirated manually from the deflashing machine. The drying of the polluted wet and cold media takes place in the suction tank and the cleaning by screening with final separation into waste powder, waste media & re-usable media,

This high performance computer-controlled machine provides maximum economic efficiency at treatment of big batch volumes at high throughput! The comfortable operator features on newest level leave no wish unfulfilled: touchscreen operation, USB/SSD hard disk, network connection (support via internet), recipes memory, user management, logging/documentation/traceability and optional barcode scanner/ID key. At any time, this machine is ready for upgrade to automated application, from the automatic loading & deloading of the machine up to a complete full automated feeding & forwarding system. For industry 4.0 demands, the E90 is best prepared. Standardwise, a monitoring of the processing data via network is possible also from an external working place. On option, the control via OPC-UA server is possible, too. Furthermore, this machine is able to perform cryogenic deburring without need of blasting media (drum-only deflashing), suitable for special applications only.

This high performance computer-controlled machine is the optimal solution for mid-sized batch demands at fast throughput times! The E 40 is, like any of our machines, designed for high performance at low consumption of nitrogen, blasting media and electric energy. The comfortable operator features on newest level leave no wish unfulfilled: touchscreen operation, USB/SSD hard disk, network connection (support via internet), recipes memory, user management, logging/documentation/traceability and optional barcode scanner/ID key. For industry 4.0 demands, the E40 is best prepared. Standardwise, a monitoring of the processing data via network is possible also from an external working place. On option, the control OPC-UA server is possible, too. Furthermore, this machine is able to perform cryogenic deburring without need of blasting media (drum only deflashing), suitable for special applications only. mid-sized batches > fast throughput times > E40

This small sized computer controlled deflashing machine can be integrated into the production line easily. This saves temporary storage or extra transports and finally corresponding time loss and costs. The comfortable operator features on newest level leave no wish unfulfilled: touchscreen operation, USB/SSD hard disk, network connection (support via internet), recipes memory, user management, logging/documentation/traceability and optional barcode scanner/ID key. Alternatively the E30 is available with quick-exchange basket system. This basket is compatible to our high-pressure washing machine W30 and furthermore optimally suited for a linear in-line-processing →production →deflashing →washing →termpering, as this charge-baskets may be used compatible for each machine. For industry 4.0 demands, the E30 is best prepared. Standardwise, a monitoring of the processing data via network is possible also from an external working place. On option, the control via OPC-UA server is possible.

Elastomeric wipers/scrapers are used in combination with the MANOY® sliding ring, the MANOY® U‑Cup or other rod seals.

This machine offers high-efficient removal of production-related elastomer residues on metal and thermo/duroplatstic parts – without using chemicals. With its small footprint, the compact machine can be integrated into the production line easily. This saves temporary storage or extra transports and finally corresponding time loss and costs. The T10 is, like any of our machines, designed for high performance at low consumption of nitrogen and electric energy. The machine is especially designed for smaller batch needs. This machine will be manufactured individually in accordance to the costomer needs!

Roller chains with elastomer profiles are ideal for applications where fragile goods such as coated or thin sheet metal, planed wooden planks or pipes require precise conveyor handling. The chain has a rubber profile that prevents scratches during conveyor transportation. Vulcanized elastomer profiles are available in various standard forms and special profiles are also available on request for special applications.

Elastomer buffers are characterised by high load capacity, long service life and high economy due to being entirely maintenance-free. They also provide outstanding protection for persons and machines since the buffers do not rupture when overloaded. They are used to insulate and dampen air and structure-borne sound and offer progressive buffering characteristics with sustained excellent performance. They are also resistant to grease and oils and, in terms of performance and quality fulfil the requirements of the standard ISO 10069-1.

Silicone-free alternative for the lubrication of O-rings and sealings during assembly. Lubrication of plastic parts such as gears, sliding surfaces, etc. Advantages and benefits Excellent adhesion on plastics and metals Tasteless and odourless Consistent properties without drying out, hardening or bleeding NSF H1 registered Compatible with plastics (see table) MOSH/MOAH-free Silicone-free

Cellular rubber made by KOPP is the ideal material for sealing, insulating, insulating, dampening and as rattle protection. Cellular rubber is a porous, closed-cell rubber quality that is available in various strengths and densities. It is manufactured using the so-called expansion process - based on natural and/or synthetic rubbers, such as EPDM and other synthetic elastomers. Cellular rubber is airtight and waterproof and therefore (unlike foam rubber) does not require an outer skin to be used as a seal. From our KOEPPcell® range you can get the following cellular rubber or elastomer types in our usual high quality at extremely interesting prices: • Natural rubber (NR-L, NR-S) • EPDM (EPDM-L*, EPDM-S*, EPDM- SUW*, EPDM-W*) * all also peroxidically cross-linked • Chloroprene rubber (CR-L, CR-S) • EPDM-PE blend • EPDM-CR blend (EPDM-CR-L, EPDM-CR-S ) • mixed-cell (semi-closed) EPDM (EPDM-SC) Technical properties Can withstand a wide range of requirements

Cellular rubber made by KOPP is the ideal material for sealing, insulating, insulating, dampening and as rattle protection. Cellular rubber is a porous, closed-cell rubber quality that is available in various strengths and densities. It is manufactured using the so-called expansion process - based on natural and/or synthetic rubbers, such as EPDM and other synthetic elastomers. Cellular rubber is airtight and waterproof and therefore (unlike foam rubber) does not require an outer skin to be used as a seal. From our KOEPPcell® range you can get the following cellular rubber or elastomer types in our usual high quality at extremely interesting prices: • Natural rubber (NR-L, NR-S) • EPDM (EPDM-L*, EPDM-S*, EPDM- SUW*, EPDM-W*) * all also peroxidically cross-linked • Chloroprene rubber (CR-L, CR-S) • EPDM-PE blend • EPDM-CR blend (EPDM-CR-L, EPDM-CR-S ) •

Cellular rubber made by KOPP is the ideal material for sealing, insulating, insulating, dampening and as rattle protection. Cellular rubber is a porous, closed-cell rubber quality that is available in various strengths and densities. It is manufactured using the so-called expansion process - based on natural and/or synthetic rubbers, such as EPDM and other synthetic elastomers. Cellular rubber is airtight and waterproof and therefore (unlike foam rubber) does not require an outer skin to be used as a seal. From our KOEPPcell® range you can get the following cellular rubber or elastomer types in our usual high quality at extremely interesting prices: • Natural rubber (NR-L, NR-S) • EPDM (EPDM-L*, EPDM-S*, EPDM- SUW*, EPDM-W*) * all also peroxidically cross-linked • Chloroprene rubber (CR-L, CR-S) • EPDM-PE blend • EPDM-CR blend (EPDM-CR-L, EPDM-CR-S ) • mixed-cell (semi-closed) EPDM (EPDM-SC) Technical properties Can withstand a wide range of requirements As a manufacturer and dealer

universal usecooling, heating, clamping with bellows sealing cartridge fast change CDcartridgedesign sealingmaterial ceramics/graphite. For coking heat transfer oil with temperature higher than 230 °CVersion HT with diamondhard sealface and hightemperature graphitesealring graphite bushbearingsmaintenance free no elastomerstherefore no temperature and chemical resistance problems no loose parts, f.e. springs robust and less influence of dirty media self supportingno additional support necessary available in stainless steel PRESSURE MAXIMUM 6,0 bar heat transfer oil air 12,0 bar steam 17,0 bar water TEMPERATURE MAXIMUM 175 °C air 190 °C steam 300 °C water heat transfer oil SPEED MAXIMUM 700 1/min ISO 228 thread 700 1/min NPT thread SIZEDN 8 (1/4") DN 10 (3/8") DN 15 (1/2") DN 20 (3/4") DN 25 (1") DN 32 (1 1/4") DN 40 (1 1/2")

Elastomer sleeves are available on request for Franke LSA slim bearings. They are used for tolerance compensation and for vibration decoupling. The smooth running can be significantly increased by an elastomer sleeve. Elastomer sleeves for the LSA 6/8 also offer additional sealing of the bearing due to the overlapping of the edges. Elastomer sleeves for Franke slim bearings are available from stock. They can be ordered when you buy a slim bearing and are then included in the delivery. For series production, elastomer sleeves are available by the meter for self-cutting. We recommend gluing the ends with cyanoacrylate glue (e.g. Loctite 406). The use of the elastomer sleeve slightly reduces the stiffness and accuracy of the bearing. The basic static load rating of the bearing also decreases slightly. We would be happy to advise you on the design and construction.

Spider polyurethane hardness Shore 98A. Hub aluminium. Conical ring carbon steel. Note This coupling series is particularly suitable for use in high speed main spindle or drill spindle drives. Before the plugin assembly, both clamping ring hubs must be fastened to the shafts with the correct tightening torque. Lightly oil the spider to ease assembly. Assembly The shaft to hub bore fit should be a transition fit. The play should be max. 0.02 mm. i.e shaft Ø 25 k6 bore Ø 25 G6. Bores smaller than D1/D2 min. are possible, however an optimal transfer of the nominal torque is no longer guaranteed. On request Hub bores D1 and D2 with separate tolerance class or range. Drawing reference 1) elastomer spider

For the lubrication of machine parts under high mechanical loads Silicone-free alternative for the lubrication of O-rings and sealings during assembly For the lubrication of plastic/plastic and plastic/metal combinations, e.g. beverage can holders in the automotive industry Advantages and benefits High shear stability Excellent adhesion on plastics and metals Compatible with plastics (see table OKS 468) Constant properties without drying, hardening or bleeding NSF H1 registered Silicone-free MOSH/MOAH-free

cryogenic decoating of big-sized parts Take advantage from our experience! We offer customized solutions for: ■ decoating of big-sized parts (e.g. vulcanized metal housings, tools, etc) ■ devices for metal shringking-work The individuel customized solution will be performed according to customer specification!

This machine provides high efficiency cleaning of medical and technical elastomers and is construed for big sized batch demands at high throughput. The comfortable touchscreen panel allows a fast and easy operation of all parameters as well as administration of your washing recipes. Depending on water quality or rather cleanliness requirements, a treatment with de-ionized, de-mineralized or ultrapure water is possible by add-on module on option. For industry 4.0 demands, the W90 is best prepared. Standardwise, a monitoring of the processing data via network is possible also from an external working place. On option, the control of the machine via OPC-UA server can be installed additionally. By special request, siliconisation of rubber parts or coating with other glide agents is additionally possible. The W90 offers maximum economic efficiency on treatment of big batch volumes at high throughput!

This machine offers high efficiency cleaning of medial & technical elastomers and is construed for mid sized bach demands. The W40 is, like any of our machines, designed for high performance with economic efficiency. The comfortable touchscreen panel allows a fast and easy operation of all parameters as well as administration of your washing recipes. Depending on water quality or rather cleanliness requirements, a treatment with de-ionized, de-mineralized or ultrapure water is possible by add-on module on option. For industry 4.0 demands, the W40 is best prepared. On option, the control of the machine via OPC-UA server can be installed additionally. By special request, siliconisation of rubber parts or coating with other glide agents is additionally possible. The W40 is the optimal solution for mid-sized batch demands at high througput!

This small-sized machine can be integrated into the production line easily. This safes temporary storage or extra transports and finally corresponding time loss and costs. The comfortable touchscreen panel allows a fast and easy operation of all parameters as well as administration of your washing recipes. Depending on water quality or rather cleanliness requirements, a treatment with de-ionized, de-mineralized or ultrapure water is possible by add-on module on option. By special request, siliconisation or coating with other glide agents is also possible. The W30 uses exchangeable bastekts for the (un)loading. These baskets are also compatible to our cryogenic deflashing machine E30W, and furthermore, optimally suited for a linear in-line processing → production → deflashing → washing → postcure tempering, The W30 is best pepared for industrie 4.0 demands. (on option with OPC UA server) With this small-sized machine, your treatment capacity is at best cost-performance ratio!

This machine offers high-efficient removal of production-related elastomer residues on metal and thermo/duroplatstic parts – without using chemicals. The T30 is, like any of our machines, designed for high performance at low consumption of nitrogen and electric energy. The machine is especially designed for mid to high batch needs. This machine will be manufactured individually in accordance to the costomer needs!

The segment Performance Additives was established with the intention of offering our customers from the plastics industry an extensive and exclusive product portfolio. This product portfolio comprises a wide range of high-performance additives for various plastics. Fine-tuned to individual customer needs we deliver different additives, catalysts und colorants to PET producers.

This automatic washing & drying system provides high efficient cleaning of elastomers in through-feed method (on option washing with de-ionized, de-mineralized or ultra-pure water possible). Starting from the loading station, the washing drums are conveyed automatically to each washing station (→ station pre-washing → station rinsing → station high pressure cleaning → station high pressure drying) and are finally conveyed to the unloading station after treatment. The dimensions of this system depend on the drum dimensions desired (perforation from 3 - 15 mm possible by choice). Set as our default, the models WD3, WD5 and WD9 are available with different sizes. For industry 4.0 demands, this system is best prepared. Standardwise, a monitoring of the processing data via network is possible also from an external working place. On option, the control of the machine via OPC-UA server can be installed additionally. Siliconisation or other coating of elastomers is possible on option.

In parallel with activities related to covering, Hannecard has also built up a solid basis of expertise in the field of extruded profiles and technical molded articles. Its experience in hand fabrication and the molding of rubber and polyurethane items enables Hannecard to provide custom-made, high added-value elastomer parts for many industries. Hannecard’s customers are highly diverse, and come from sectors including maritime and nuclear; mining and extraction; energy, oil and gas; seals and machinery; and the metal and chemical industries, among others. Working in close cooperation with you, Hannecard’s technicians can create the precise extruded profile or molded parts that you need, based on the dimensions and specifications you provide. We are always eager to help you select exactly the right type of elastomer, and our team of experienced professionals are on hand for dedicated follow-up for your project.

For the insulation or repair of heating and air conditioning systems.The insulation meets the requirements of the EUROCLASSE standards for fire category buildings. Continuous reels available

Addix, a French subsidiary of the axon' group, specialising in elastomer products and offering shapes for connectors. Types of shapes Grommets Interface gaskets O-rings Gasket sheets Protective caps Insulators with inserts Compounds The most common used compounds are : Silicone, fluorinated silicone, Vitax™ (FKM) Aeronautics approved compounds (see the list of approved compounds) Other materials (see our elastomeric chemical properties comparison table) Applications Military Aeromil and space Offshore Industry, ...