Embossing machine tools - Import export

LT Ultra has also implemented the technology of metal-cutting microstructuring in roller lathes. We can offer the production of structures in a grid between 5 and 150 µm in optical quality for provided rollers.Offer up to a length of 2500 mm, a diameter of up to 800 mm and a maximum weight of 2500 kg.

With the chip-removing microstructuring of metal surfaces, LT Ultra offers the right manufacturing technology for the production of embossing tools with optical surface qualities that allow economical replication in large numbers. Examples of microstructuring are the production of microfluidics or microlenses on our ultra-precise multi-axis machines. We can manufacture the structures directly in various materials such as brass, chemically deposited nickel or in selected hardened steels.For the replicating production of optical components, ultra-precise mold inserts made of steel are of particular interest due to their very long service life compared to other materials. In order to avoid the final polishing, which often leads to an undesirable change in shape or which is impossible due to a high structure density, LT Ultra offers ultrasound-assisted machining of steels with geometrically defined cutting edges made of monocrystalline diamond.

for perforating thin aluminum sheets (eg heat protection sheets) and foils

Embossing punching is an important technique in the automated production of car parts, guided by robots. A laser system with a sensor harness measures the car body and its machining plane so that the embossing depth can be determined with maximum accuracy. The car body part is then embossed accordingly and all necessary holes are punched. Embossing punching is used for the fixture of headlights, bonnets, sliding roofs, boot lids and locks as well as wings. Our embossing punching machines are suitable for single-layer steel and aluminium sheet metal. This offer includes: • Embossing punching frame (assembly elements or components can be perfectly aligned to a mating part of different dimensions) • Handling: robot-guided via defined interfaces (mechanical, electrical, pneumatic) • Servo motor-driven Tool inserts and measurement are not included in the scope of delivery. They must be chosen separately, based on the actual task. Contact us for a customised offer!

Domes produced with ECKOLD machines in automotive industry make sure that there is only a minimum offset between the securing screws and the surrounding metal. ECKOLD machines can produce two or even three domes in a single process. Our dome embossing machines are suitable for both single and double sheet steel or aluminium parts and come with a hydro-pneumatic or servo motor drive system. With our machines, domes can be embossed without preliminary holes (even when combined with final hole punching for a defined diameter). This offer includes: Dome embossing frame Embossings: 1 piece/stroke Embossing geometry: according to data set Drive: pneumohydraulic Mechanical interface: support stand Embossing inserts are not included in the scope of delivery. They must be chosen separately, based on the actual task. We optionally offer hydraulic or servo motor drives as well as multiple embossings/stroke.

The built-in marking unit 314 can be integrated in production lines as well as in stand-alone cells. The marking unit can also be mounted on other holding devices provided by the customer for example in production systems. The connection to a superordinate control (for example SPS) for data transfer or to control the marking process including emergency stop functions is possible. Standard delivery is with LDM Macro Software. Optionally VisuWin SE and VisuWin PRO PC software are available. Available marking technologies: scribe, stylus or dot marking, DataMatrix coding (ECC 200). Options • Pneumatic or electric adjustment unit (only in conjunction with EG2-Box) • Surface detection (only in conjunction with electric adjustment unit)

The 520 DOTStar is a compact workshop unit for permanent, flexible markings on almost every material. This BORRIES product offers the best technology in a low-wear and low maintenance design for an unrivalled competitive price. The large marking area offers the opportunity to mark single or multi lines texts, in free scalable size. Angle and circular arc markings are also possible as well as date, time and consecutive numeration. The marking data can be entered easily via the included BORRIES marking software VisuWin SE. A graphical user interface enables a quick installing and adapting of marking pictures (layouts). Available marking technologies: dot-peening, vibropeening and DataMatrix Coding (ECC200).

The workshop unit 320 is a compact marking unit for permanent and flexible markings on almost every material. This BORRIES product offers the best technology in a low-wear and low maintenance design for an unrivalled competitive price. The large marking area offers the opportunity to mark single or multi line texts, in free scalable size. Angle and circulate markings are also possible as well as date, time and consecutive numeration. The marking data can be entered easily via the included BORRIES marking software VisuWin SE. A graphical user interface enables a quick installing and adapting of marking pictures (layouts).

The workshop unit 317 is a compact marker for permanent and flexible markings on almost all materials. Due to the ball bearing spindles and the carriage with circular ball track in both axes this model is very robust. The large marking area offers the opportunity to mark single or multi lines in free scalable dimensions. Angles and circular arcs, date, time and serial numbers are possible as well. Standard delivery is with LDM Macro software. Here, standard settings are printer or layout mode. Optionally VisuWin SE as well as VisuWin PRO PC software are available.

The built-in marking unit 317 can be integrated in production lines as well as in stand-alone cells. The marking unit can also be mounted on other holding devices provided by the customer for example in production systems. The connection to a superordinate control (for example SPS) for data transfer or to control the marking process including emergency stop functions is possible. Standard delivery is with LDM Macro Software. Optionally VisuWin SE and VisuWin PRO PC software are available.

The workshop unit 312V is best suited for many areas in industrial and handcraft applications where readable markings in dot marking, scribing or DataMatrix coding on materials like steel or aluminium are required. Due to its easy way of operating the device it is eminently suited for usage in workshops, in quality control and in stock management. Measuring rather small the model 312V still offers a large marking area of 51 x 51 mm. Even with larger font sizes markings of single or multi lines are possible. With the help of quick changing and optional workpiece support it is possible to adapt to almost all workpiece geometry. With the compact controller EK2-Box there are numerous options of data input via PC, Barcode scanner, SPS or the integrated membrane keyboard. Simple compilation and selection of the marking tasks is taking place as well. Font heights and font widths are freely scalable.

This easily transportable handheld unit for dot marking, stylus and DataMatrix coding is best suited for many areas in industrial and handcraft applications where readable markings on materials like steel and aluminium are required. Due to its good ergonomical features and its easy way of operating the device it is eminently suited for usage in workshops, in quality control and in stock management. The marking unit 312V is a portable marking device and is operated manually. Even with larger font sizes markings of single or multi lines are possible. This marking unit is available with table and column as a stationary workshop unit. The model 312V is setting new standards with a weight of only 5.5 kg. Measuring rather small it still offers a large marking area of 51 x 51 mm. With the help of quick changing optional workpiece support it is possible to adapt to almost all workpiece geometries.

The built-in marking unit 312V can be integrated in production lines. It is suitable for plain text markings in stylus marking or DataMatrix coding in steel or aluminium. Scribe marking is also possible. Standard delivery is with LDM Macro software. Here, standard settings are printer or layout mode. As an option VisuWin SE as well as VisuWin PRO PC software are available. Diversity in marking technologies: scribe, Stylus or dot marking, DataMatrix coding (ECC 200).

With its unique ergonomic features and ease of use, the device is ideal for mobile use. The scribe marking system type 317 is available with different handles for flexible adaptation and handling. Being a lightweight of 5.5 kg (without controller, pneumatic and chuck), the unit sets new standards. It offers a large marking area of 120 mm x 25 mm at its small dimensions. Via quick interchangeable, optional fixtures it is possible to adopt to virtually any vehicle geometries. The compact controller provides extensive opportunities for data input via PC, barcode scanner, PLC or the integrated keypad. By this keypad the easy creation and selection of the model-dependent imprinting orders is provided. Options • Vehicle-related fixtures with manual, pneumatic or magnetic clamp functionality

This easily transportable handheld unit for dot marking, stylus and DataMatrix coding is best suited for many areas in industrial applications where readable markings on materials like steel and aluminium are required. Due to its good ergonomical features and its easy way of operating the device it is eminently suited for usage in workshops, in quality control and in stock management. The marking unit 313 is a portable marking device and is operated manually. Even with larger font sizes markings of single or multi lines are possible. This marking unit is available with table and column for a flexible handling. The model 313 is setting new standards with a weight of only 5.5 kg. Measuring rather small it still offers a large marking area of 120 x 20 mm. With the help of quick changing optional workpiece support it is possible to adapt to almost all workpiece geometries.

The built-in unit 313 can be integrated in production lines. It is suitable for plain text markings in stylus marking or DataMatrix coding in steel or aluminium. Scribe marking is also possible. Standard delivery is with LDM Macro software. Standard settings are printer or layout mode. As an option the VisuWin SE as well as VisuWin PRO PC software are available. Diversity in marking technologies: stylus, scribe and dot marking, DataMatrix coding (ECC 200).

The built-in unit 322 is a highly robust device for 3-shift operation. All components of this coordinate unit have been developed for regular use and are continuously tested to ensure a constant quality. Together with a marking head and a controller this marker is integrated as a built-in unit in our special systems or by system producers for direct workpiece marking, e.g. in transfer lines, production machines or gauging and testing stations. The marking head is directly mounted underneath the coordinate unit. Marking areas 100 x 100 mm, 100 x 50 mm, 40 x 50 mm, 150 x 100 mm, 150 x 150 mm, 250 x 150 mm (X/Y) – other sizes possible.

The workshop unit 322 is a name plate marking unit and is used for very deep markings to mark individual components, prototypes and limited-lot productions. Stable, long life and low-maintenance machine design. Designed for continuous production. Available marking technologies: scribe, stylus, dot marking or DataMatrix marking.

The workshop unit 313 is best suited for many areas in industrial and handcraft applications where readable markings in dot marking, scribing or DataMatrix coding on materials like steel or aluminium are required. Due to its easy way of operating the device it is eminently suited for usage in workshops, in quality control and in stock management. Measuring rather small the model 313 still offers a large marking area of 120 x 20 mm. Even with larger font sizes markings of single or multi lines are possible. With the help of quick changing and optional workpiece support, it is possible to adapt to almost all workpiece geometries. With the compact marking controller EK2-Box there are numerous options of data input via PC, barcode scanner, SPS or the integrated membrane keyboard. Here, simple compilation and selection of the marking tasks is taking place as well. Font heights and font widths are freely scalable.

Hot foil stamping - transfer of the stamping foil. Debossing - stamping without foiling. Engraving of brass and magnesium dies - height from 1,75 to 7,00 mm. Other heigts is also possible. There is depth of the engraving according customer wishes.

This tooling completeted in 1 pass embossing and cutting operation. Make ready - original creasing solution.

This tooling completeted in 1 pass embossing and hot foil stamping operation. There is brass die and plastic force. A mold is required to make forces.

Fine structure foiling makes interesting effects. Protective elements maked without using holografic foil.

Aplication with or without stamping foil. Improved security features without using holografic foil.

The embossing creates a relief protruding from the material without foiling. There is embossing die from brass and forces also from brass or hardplastics. Depth and the shape of the relief depends of thickness of the board caliber or customer wishes. We also offer multi-level embossing dies.

plywood steel rules punches perfo types rubber glue creasing matrix patch tapes plotters accessories steel plates from 15 to 48 HRC automation – maschines and equipment

Engraving of different types of material. information systems, door marking company sign production and instrument labels medals, keychains, cups 3D banners - corporate identity carved characters

Brass dies mounted to the steel plate. Total height of the tool (metal + brass) is 7,00 mm or higher acccording your maschine. Advantages : fast and precise movement of the dies cutting make ready time sepecially for repetited jobs