Laser - cutting and welding machines - Import export

The ALW is a comfortable, ergonomic, and compact seated workstation that offers plenty of legroom, and which can be adjusted to the height of the operator via the height-adjustable foot plate. The observation lens offers a variable viewing angle from 10° – 50°, thus ensuring comfortable working. The closed, laser-proof housing makes the ALW a laser-protected workplace that can be used in a normal production environment without additional safety precautions. The laser system is easy to operate. In addition to configuring via the display, the laser parameters can be adjusted via the patented multifunction footswitch or adapted accordingly during welding. The large doors of the ALW can be opened wide. This facilitates easy loading.

The laser welding systems of the AL series can be used universally. They might be integrated into existing machine structures or used with an application device for manual welding. In combination with our NC-controlled laser machining table AL-T you get a real professional solution. We offer the required performance class for every application. You can choose between 75 and 900 W. There is a wide range of processing lenses and equipment options for these laser systems. Regardless of whether you use a simple 90 ° deflection lens, the tilt-swivel lens or our circular welding lens - the laser beam always reaches the desired point on the workpiece with pinpoint accuracy. Additional equipment options are optionally available for the AL, such as: • Micro welding device for a welding spot diameter <100 µm • Rotary axis module for cylindrical welds • automatic wire feeder • Workpiece holder • camera system •…and much more

This laser cutting device can be programmed quickly, which makes it the ideal tool for fast manufacturing small quantities. Draw - convert - cut. The cutting paths generated by CAD are converted in minutes and can be cut directly. A nesting tool (option) makes full use of its advantages, particularly in series production. It ensures optimal use of material so that no material is wasted unnecessarily. The AC requires a small footprint of 1340 x 1180 mm but offers a spacious work area with 500 x 500. Sheets of any length can be processed because there is a feedthrough on the back.

The ALM laser system is particularly suitable for welding large molds and tools, housings and machine components - wherever mobility and maneuverability are required. With the ALM you have exactly the mobility you need for welding. No matter whether in your own workshop or on site at the customer. The laser is ready for use within a few minutes. The arm can be quickly adjusted to the area to be welded and fixed in the desired working position using electro-hydraulic brakes. The operator then has the option of welding manually using a joystick or semi-automatically. One or more axes are automatically moved at a preset speed and with the joystick curves can be driven or small corrections made.

We recommend this laser welding machine especially for working on large molds. The laser arm has a range of almost 2.80 m. The highest working point is 2 m and the lowest is 80 cm. The laser system is positioned on the workpiece quickly, easily and with millimeter precision. With its highly movable arm and flexible, slim look, the ALFlak Max reaches (almost) every welding point. The areas of application of the ALFlak Max are wide-ranging: build-up and contour welding on large machine components and design components as well as on injection molding and forming tools.

The ALFlak systems offer you many options in the field of mobile laser and repair welding. With an extended range and increased travel range, welding positions in deep, complex shapes can be processed easily thanks to the long laser arm - even in deep, bulky shapes. Deposition welding with wire or powder is possible with this laser machine. Likewise, automated welding tasks. The laser device is equipped with a fiber source that guarantees high efficiency and a special beam quality. Both pulsed and CW mode can be used. The integrated performance monitoring ensures reproducible welds. This system is available with laser powers of 300/450/600 and 900 watts.

This stable work table can be used with laser sources from 300 - 900 W, which are integrated in the work table. The modular design allows the use of various optics and focal lengths, so that you can optimally carry out your tasks. The system can be operated either manually - with our instantly responding joystick - and semi-automatically or automatically with the WINLaserNC software. When welding, workpieces are moved precisely on the three axes of movement of the work table. An axis of rotation is also available. The Z axis of the table lifts workpieces up to 450 kg. The laser and motion system are conveniently operated via the control console with an intuitive touchscreen. With the AL-TW you can weld without restricting the work area. This enables the processing of large workpieces. We support you with the implementation of the laser safety measures with our laser safety concept.

AL-SWS - the multifunctional laser workstation with variable table inserts for sensor production With this flexible laser machine you can effortlessly weld and cut even the smallest workpieces up to 12 mm in diameter, either automatically or manually. This laser system is mainly used in sensor production and in medical technology, for example for the production of jacket-insulated cables, sensors, resistance thermometers and thermocouples. Depending on the desired application, five different, interchangeable table inserts are available. These can be changed in a matter of seconds so that you can easily switch between the following welding or cutting tasks: Contact welding Circular welding Micro welding To cut Mantle welding under mechanical pressure

Suitable also for welding precision mechanical parts and medical technology components as well as for the manufacture of sensors and electrical components The ALS 100 is an ergonomic workplace The spacious work chamber offers a very brightly lit work area and is loaded via two side doors. The average power of 100 W enables a fast pulse sequence (up to 25 Hz) and thus fast work even at high energy settings. The homogeneous fusion of the materials results in welding results of the highest quality. The laser is used in the manufacture and repair of jewelry, in precision engineering or when welding sensors

The desktop laser welding machine delivers with 50 watts good beam power and is characterized by its uniform, powerful, yet soft welding behaviour. The manual welding laser VL 50 has a very spacious working chamber and allows to weld precious metals such as silver and gold due to its powerful laser behaviour. Longer concentrated work is easily possible thanks to the ergonomically designed housing with the well thought-out arrangement of keyboard, display and joystick. The desktop laser VL 50 is a valued tool in the manufacture and repair of dentures and jewelry, in welding on precision parts, medical technology components and sensors, but also when applying materials to small molds.

The AL-ROCK is a laser hardening system for surface hardening with a self-propelled caterpillar track. The laser can be brought directly to the workpiece. Time-consuming removal of the components to be hardened can often be avoided. The robot arm easily reaches the hard-to-reach places on the workpiece. All common metals can be hardened, e.g. Quenched and tempered steels, cold work steels and cast steel or gray cast iron. The material must have at least 80% pearlite. The degrees of hardness that can be achieved are identical to those of conventional hardening processes. In free 3D movements, the laser beam precisely follows even the most demanding three-dimensional workpiece contours, for example on tracks along closing edges. Pimples, scar structures. Simple points are also not a problem. Only the free access of the laser beam to the surface to be hardened is required. And the AL-ROCK can do even more - on request, the laser robot can also be used for laser welding.

You won’t get it more flexible. The mobile welding laser AL-ARM was developed to quickly and flexibly repair offset seams, pores and penetrations in the car body. The fiber laser system can be positioned quickly and has a long range. The 3D visualization with integrated laser safety glasses enables the user to observe his welding task as well as the surroundings. The welding process is shown enlarged and the process-relevant data is also visible in the image. The handpiece, which is used for welding, is equipped with an automated wire feed and an integrated shielding gas nozzle. It weighs just 1.5 kg and is easy to position. There is no set-up time for welding.

With the new ALO manual welding laser, you can either work manually or with an axis of rotation for circular welding. The working chamber is easily accessible via leather curtains, but the welding itself still takes place in the shielded laser safety area. The spacious working chamber can be loaded quickly through various openings, without opening doors: a large opening at the front ensures easy access to the welding chamber. The slots on the side enable the operator to position longer components in the machining area and to weld them in a laser-safe manner. Another passage on the bottom of the working chamber allows loading from below. The laser safe leather curtain offers certified laser protection so that the laser device can be placed in any work environment. The armrest is extremely comfortable - ensuring relaxed work. A lot of attention was also paid to good ergonomics. A high-quality extraction system with filter is integrated as standard.

An inexpensive entry-level model for laser welding that offers a lot of flexibility and expansion options. With this laser system you can flexibly weld small and large components. The laser power can be selected with 150 W or 200 W, ideal for welding all common metals quickly and reliably. Various work tables can be placed in front of the lifting column. Or you can weld directly on the pallet truck or pallet. This is possible because the resonator can be turned to the side or even to the back. The resonator, which sits in a slide rail, can also be pulled far forward. We also optionally supply a fixed table top for the lifting column. Operation is intuitive via a touch display. A few helpful apps e.g. for programmed circular welding or shell surface welding support the user at work. The laser system is also expandable.

The mobile laser welding machine ALFlak is particularly suitable for laser deposition and contour welding on large machine components, design components as well as on injection moulds and tools The sophisticated movement mechanism of the ALFlak enables you to work comfortably on large components - you can even immerse in deep, bulky shapes with the slim laser arm. With long weld seams, the ALFlak takes advantage of its large travel axes. A weld seam with a length of up to 500 mm is possible without settling - manually or according to a specified program. Welding can be done in manual mode, semi-automatic or fully programmed. The use of an automatic wire feeder or a rotary axis is also possible. It is the versatile possibilities for mobile welding that make it a very special welding system.

This laser system is quickly set up for the welding task. The flexible laser arm can be rotated 360 ° and offers a very high or low working position. The laser head can be rotated to the left and right and the tilt-swivel lens directs the laser beam to the point desired by the operator. The robust housing has stable aluminum handles at the corners for increased impact protection of the edges. Integrated fastening options are available here for easy lashing during transport. The gas bottle can be transported during welding with a small trailer, the 5th wheel on the laser. Generous storage areas and special brackets on the machine sides ensure that tools, welding wire and whatever else is always within reach. Operation is intuitive via a touch display. Some apps help to weld surfaces, shafts and circular welds. The 450 W fiber laser can be used for pulsed welding or for welding in CW mode.

Design and geometry freedom withh high material yield. With its unique cartridge concept, the 3D metal printer AL3D-METAL offers safe powder management and quick powder change. The new system AL3D-METAL makes it easy to get started in additive manufacturing. The processor does not come into contact with the powder. Also ideal for schools and universities. The intelligent cartridge knows which powder it is filled with and provides the right process parameters. However, if the processor likes to experiment, he has full control over the parameters. Its floor print is only 60 x 60 cm

RSLD is our short cut for a laser head consisting of a total of 3 motorized axes for use in large-format laser machines in gantry design for the 3-dimensional laser cutting of components. The horizontal main axis of the laser head permits endless movement, even during the rotary movement the axes below are permanently supplied with cooling water, process gases and all electrical signals. Suitable optics are used for the laser source used, either directly water-cooled metal mirrors with low-absorption coating or alternatively glass optics. The use of an adaptive optics enables the freely programmable focus position for cutting and piercing. The exclusive use of torque motors reduces mechanically moving components and thus guarantees consistently high machining accuracy and best machining results over a long service life, against mechanical damage reliably protects our proven 3D collision protection.

RSD is our short name for a laser head consisting of a total of 2 motorized axes for use in large-format laser machines in gantry design for 3-dimensional laser cutting / laser welding of components. The horizontal main axis of the laser head permits endless movement, even during the rotary movement the axes below are permanently supplied with cooling water, process gases and all electrical signals. Suitable optics are used for the laser source used, either directly water-cooled metal mirrors with coatings of least absorption, or alternatively glass optics. The use of an adaptive optics optionally allows the freely programmable focus position for cutting and piercing. The exclusive use of torque motors reduces mechanically moving components and thus guarantees consistently high machining accuracy and best machining results over a long service life, against mechanical damage reliably protects our proven 3D collision protection.

SD is our short cut for a laser head consisting of either the swivel axis only or in combination with a highly dynamic linear axis for laser processing of pipes. Suitable optics are used for the laser source used, either directly water-cooled metal mirrors with coatings of least absorption, or alternatively glass optics. The use of an adaptive optics optionally allows the freely programmable focus position for cutting and piercing. The exclusive use of torque motors reduces mechanically moving components and thus guarantees consistently high machining accuracy and best machining results over a long service life, against mechanical damage reliably protects our proven 3D collision protection. The clear aperture of the current laser swivel head SH35 is 35mm, the larger version SH60 is still available with a clear aperture of 60mm.

When using high-performance CO2 lasers for welding applications, metal mirrors are usually preferred for beam guidance. Depending on the desired application, the configuration of the machining head is composed of modular individual components according to customer requirements. The possibilities are almost unlimited, ranging from the simplest welding head to complex 3D machining heads. The FH40/C focusing heads are used for laser power up to 5 KW and raw beam diameters up to max. 30mm, the FH60 focusing head for laser power up to 15 KW and raw beam diameters up to max. 50mm. All optical units have connections for direct water cooling, are available with different coatings and are generally available from stock. In addition to the cross-jet for the efficient reduction of splashes and smell on the mirror optics, protective gas feeds with a lateral or coaxial flow direction are also offered for targeted coverage of the welding torch.

The laser cutting head FC4 is predominantly used in medium power lasers machines, impresses with its slim design and the related low weight. The use of a deformable (adaptive) mirror is of great importance in this case, since no motorized lens adjustment for focus adjustment is required any more. The focus adjustment via adaptive optics above the focusing lens is fast, reliable and precise. Focus positions for a wide variety of materials can be determined, stored in the machine CNC and called up for controlling the optics as desired. The dynamics of the adaptive optics are also clear when piercing the material before the beginning of the cut – for a full stroke, only 0.2 seconds are required. Especially when cutting thicker materials, the time saving can be considerable. The use of aspheric lenses guarantees the best optical properties; protective glass cassettes on both the collimation side and the pressure seal below the focusing lens protect the optics from contamination.

The laser cutting head FC1 is predominantly used in low to medium power lasers machines, impresses with its slim design and the related low weight. The use of aspheric lenses guarantees the best optical properties; protective glass cassettes on both the collimation side and the pressure seal below the focusing lens protect the optics from contamination. The technical design of the manual adjustment of the focus position is convincing by precision, the focus position can be precisely adjusted without tools via the generously dimensioned adjustment range of 20mm and can safely hold it without countering. The fast distance sensor allows precise control even when cutting the thinnest materials. Thus the FC1 offers excellent cutting performance at an interesting price.

Laser cutting parts and bending parts: Your special production in good hands. As part of the Schulz Group, Schulz Stanztechnik can also offer you – as a service and in addition to the stamping program – special laser cut parts in various materials and thicknesses. In accordance with your drawings, you will receive a meaningful offer from us within three working days, and your laser parts within ten working days of your order. Manufacture of 2D and 3D laser parts made of the most diverse of materials as well as angles in accordance with your drawings and specifications.

Stainless steel system for cleanroom production with 400 W laser system Positioning the laser head using a 3-axis servo system Stainless steel lifting door with inspection window.

Removal of determined locking ring class (double removal) with control measurement and transfer to assembly station Locking ring assembly and testing (cycle time approx. 30 sec.)

Pressing bearings Manually assemble anti-knock on hand lever press Automatically assemble and test retaining ring

Axial bearing 1000 N press, locking ring assembly and testing station