Moulds and patterns - Import export

LT Ultra is your partner for the production of optical surface qualities in injection mold inserts. For example, we can manufacture inserts for the injection molding of spectacle lenses with several focal lengths as well as mold inserts for microlenses or components for vehicle lighting systems. In addition to simple geometries such as spheres or aspheres, we mainly manufacture non-rotationally symmetrical components and freeform surfaces.Mold inserts for a long service life can be made from chemically deposited nickel (NiP). Here you can work directly in the nickel. The advantage is that the very durable nickel can also be deposited on substrates that could not be brought into optical quality themselves or only with great effort. On request, LT Ultra offers the complete delivery of the mold insert as well as the processing of additional parts.

Bending forms for heat-set plastic pipes Our services We manufacture tools for the molding of plastic pipes according to datasets, drawings and geometric data for two processes: in a convection oven with water vapor Bending molds are in every respect sophisticated tools that meet the rapidly increasing demands of the automotive industry on your products.

Three-dimensional shapes and tools implemented in steel and aluminum. Our services Moldmaking develops and manufactures tools for your products based on models, datasets and drawings. Manifold mandrels, tools for cooling water, fuel, heating and air hoses and other special applications Vulcanizing molds for air conditioning hoses with high accuracy in steel and aluminum Milling mandrels for hoses in stainless steel and aluminum Punching tools for elastomers Special production in steel, stainless steel and aluminum Turning - CNC machine CTX 420 with driven tools and Y-axis Milling - CNC machine DMU 80, five axes simultaneously

Release agent H1 (art. no. 9519000) is used to release patterns and moulds. Release agent H1 is applied in a thin coat with a brush or a soft sponge. After the solvent has evaporated, a release film is formed.

ALWA release wax (art. no. 9516000) is used to release patterns and moulds. ALWA release wax is applied in a thin coat with a brush or a soft sponge. After the solvent has evaporated, a polishable release film is formed.

ALWA MOULD SLV is a universal two-component fast casting PU resin for mould making. It is used for the production of milling devices, negatives, product holders, foundry moulds, mould plates, copy moulds, core boxes, pattern plates, casting moulds, prototype parts, supporting moulds and synthetic cast. It consists of a beige-brown low viscosity resin component A (polyol mixture) and a red-brown, low viscosity hardener (component B) based on isocyanate (Methylendi(phenylisocyanat)e = MDI). Two types are available with different pot life: *ALWA MOULD SLV 3 ~ 3 min. pot life *ALWA MOULD SLV 9 ~ 9 min. pot life

ALWA release lacquer (art. no. 9510000) is used to release patterns and moulds. ALWA release lacquer is applied in a thin coat with a brush or a sponge. A thin coat of ALWA release lacquer can also be sprayed on with a conventional spray gun. We recommend to spray on approx. 2 to 3 layers. After approx. 20 min. a strong release film is formed. The drying process can be accelerated by hot air.