Granulators - Import export

Colour masterbatches These are used for colouring plastic products. Additive masterbatches They ensure certain properties of the end products, such as UV stabilization, flame retardancy, antistatic properties or antiblocking. Combination masterbatches Contains both colorants and additives.

Black Granules

Different tungsten carbide qualities with a hardness above those of the standard and PM special qualities. Through clean grinding materials, we achieve a long working life through high resistance to wear.

Clothing instead of landfill PET must beone of the most interesting recycling materials of recent years as, during this time, not only new bottles, but also clothing and much more have been produced from recycled bottles. In Germany alone, each year the volume of PET bottles discarded when empty has exceeded 400,000 [tonnes], 96% of which is taken to professional recycling. An additional 60,000 tonnes arises annually as packaging material. However, PET is an extremely abrasive material, which exacts enormous demands on the tools used in recycling. Our knives have been proven by their high resistance to wear, and we also supply, in addition to our proven quality standards, extremely hardwearing special qualities.

GC pro 2745 BO 10 LP41 contains 27% natural fibers from sunflower seed hulls and is an absolute allround natural fiber material for various packaging applications. Sunflower seed hull fibers are a by-product of sunflower oil production. They are GMO-free, have no competition with food and require no additional farmland. GC pro has a lower carbon footprint than comparable materials. Frequently, this material has been used for containers, packaging in general, sliders or even blocks. The material can be colored using a masterbatch. Other advantages of GC pro: 100% recyclable Reduced cycle times No sink marks Improved CO₂ balance sheet Lower energy input In addition to our allrounder compounds, we naturally have many other material formulations. Just contact us, together we will find the perfect compound for your application.

GC green 1091 MI T6 contains 10% natural fibers and is a biomaterial - allrounder for various thermoforming applications. With GC green you get a resource-saving and home-compostable material with ground sunflower seed hulls. The fibers from sunflower seed hulls are a by-product of sunflower oil production. They are GMO-free, do not compete with food and do not require additional acreage. Often this material has already been used for various trays. In order to provide you with an optimal color selection, we have had 10 masterbatch colors certified by TÜV Austria. We will be happy to advise you. Further advantages of GC green: 100% recyclable Reduced cycle times No sink marks Lower energy input In addition to our allrounder compounds, we naturally have many other material formulations. Just contact us, together we will find the perfect compound for your application.

GC green 1591 MI T6 contains 15% natural fibers and is a biomaterial - allrounder for various thermoforming applications. With GC green you get a resource-saving and home-compostable material with ground sunflower seed hulls. The fibers from sunflower seed hulls are a by-product of sunflower oil production. They are GMO-free, do not compete with food and do not require additional acreage. Often this material has already been used for various trays. In order to provide you with an optimal color selection, we have had 10 masterbatch colors certified by TÜV Austria. We will be happy to advise you. Further advantages of GC green: 100% recyclable Reduced cycle times No sink marks Lower energy input In addition to our allrounder compounds, we naturally have many other material formulations. Just contact us, together we will find the perfect compound for your application.

To provide you with a colorful variety of colors, we have developed 10 colors and had them certified by TÜV Austria. The pictures in the appendix refer to the possible coffee capsule colors of the HOMEcap barrier. You can choose between these colors: Olive brilliant Petrol brilliant Blue grey Blue brilliant Violet brilliant Berry maroon Copper beige Light grey

GC green 2082 MI contains 20% natural fibers and is a biomaterial - allrounder for various injection molding applications. With GC green you get a resource-saving and home-compostable material with ground sunflower seed hulls. The fibers from sunflower seed hulls are a by-product of sunflower oil production. They are GMO-free, do not compete with food and do not require additional acreage. Often this material has already been used for various packages or even plant clips. In order to provide you with an optimal color selection, we have had 10 masterbatch colors certified by TÜV Austria. We will be happy to advise you. Further advantages of GC green: 100% recyclable Reduced cycle times No sink marks Lower energy input In addition to our allrounder compounds, we naturally have many other material formulations. Just contact us, together we will find the perfect compound for your application.

GC green 3092 MIF contains 30% natural fibers and is a biomaterial - allrounder for various injection molding and also thermoforming applications. With GC green you get a resource-saving and home-compostable material with ground sunflower seed hulls. The fibers from sunflower seed hulls are a by-product of sunflower oil production. They are GMO-free, do not compete with food and do not require additional acreage. Often this material has already been used for labels. In order to provide you with an optimal color selection, we have had 10 masterbatch colors certified by TÜV Austria. We will be happy to advise you. Further advantages of GC green: 100% recyclable Reduced cycle times Certified quality No sink marks Lower energy input In addition to our allrounder compounds, we naturally have many other material formulations. Just contact us, together we will find the perfect compound for your application.

GC green 3071 MI T6 contains 30% natural fibers and is a biomaterial - allrounder for various injection molding applications. With GC green you get a resource-saving and home-compostable material with ground sunflower seed hulls. The fibers from sunflower seed hulls are a by-product of sunflower oil production. They are GMO-free, do not compete with food and do not require additional acreage. Often this material has already been used for our thik-walled plantable plant pots or urns. In order to provide you with an optimal color selection, we have had 10 masterbatch colors certified by TÜV Austria. We will be happy to advise you. Further advantages of GC green: 100% recyclable Reduced cycle times No sink marks Lower energy input In addition to our allrounder compounds, we naturally have many other material formulations. Just contact us, together we will find the perfect compound for your application.

GC green 3082 MIF T13 contains 30% natural fibers of sunflower seed shell and is a biomaterial - allrounder for various injection molding applications. With GC green you get a resource-saving and certified-home-compostable material with ground sunflower seed hulls. The fibers from sunflower seed hulls are a by-product of sunflower oil production. They are GMO-free, do not compete with food and do not require additional land for cultivation. Frequently, this material has already been used for the HOMEcap coffee capsule and various packaging in the food sector. Further advantages of GC green: 100 % recyclable Reduced cycle times No sink marks Certified quality Reduced energy input In addition to our allrounder compounds, we naturally have many other material formulations. Just contact us, together we will find the perfect compound for your application.

GC green M2571 7G3 A contains 25% natural fibers and is a biomaterial - allrounder for various injection molding applications. With GC green you get a resource-saving and home-compostable material with ground sunflower seed hulls. The fibers from sunflower seed hulls are a by-product of sunflower oil production. They are GMO-free, do not compete with food and do not require additional acreage. Often this material has already been used for our thin-walled plantable plant pots: Natural Pot. In order to provide you with an optimal color selection, we have had 10 masterbatch colors certified by TÜV Austria. We will be happy to advise you. Further advantages of GC green: 100% recyclable Reduced cycle times No sink marks Lower energy input In addition to our allrounder compounds, we naturally have many other material formulations. Just contact us, together we will find the perfect compound for your application.

GC pro 3560 TH 060 N contains 35% natural fibers from sunflower seed hulls and is an absolute allround natural fiber material for various packaging applications. Sunflower seed hull fibers are a by-product of sunflower oil production. They are GMO-free, have no competition with food and require no additional farmland. GC pro has a lower carbon footprint than comparable materials. Frequently, this material has been used for material trays, support feet and containers. The material can be colored using a masterbatch. Other advantages of GC pro: 100% recyclable Reduced cycle times No sink marks Improved CO₂ balance sheet Lower energy input In addition to our allrounder compounds, we naturally have many other material formulations. Just contact us, together we will find the perfect compound for your application.

GC pro 3545 BO contains 35% natural fibers from sunflower seed hulls and is an absolute allround natural fiber material for various packaging applications. Sunflower seed hull fibers are a by-product of sunflower oil production. They are GMO-free, have no competition with food and require no additional farmland. GC pro has a lower carbon footprint than comparable materials. Frequently, this material has been used for hangers, chocks or even blocks used. The material can be colored using a masterbatch. Other advantages of GC pro: 100% recyclable Reduced cycle times No sink marks Certified quality by TÜV Austria Improved CO₂ balance sheet Lower energy input In addition to our allrounder compounds, we naturally have many other material formulations. Just contact us, together we will find the perfect compound for your application.

Our abrasives are a mixture of different shells from walnut shell, almond shell and pine nut shell.These are used in a variety of ways: sandblasting, polishing, tribofinishing, air-scrubbing as well as industrial applications: petrochemicals, aeronautics, automotive, marine, electronics, electricity, plastics, rubber (petroleum industry). Our product is sold in a 25kg bag or 1-ton big bag. Below is our list of products by grain size and average density: CAG: from 1,7 to 2,4mm - from 650 to 800gr/L 12/3E: from 1,4 to 1,7mm - from 640 to 780gr/L 12/3: from 1 à 1,7mm - from 640 to 780gr/L 16/5: from 0,75 to 1,4mm - from 610 to 750gr/L 3/6: from 0,45 to 1mm - from 600 to 740gr/L 4/6: from 0,45 to 0,75mm - from 600 to 740gr/L 6/12G: from 0,28 to 0,45mm - from 600 to 740gr/L 6/12: from 0,20 to 0,45mm - from 600 to 740gr/L

Tungrit tungsten granule is available in the Plansee Online Shop. It is an extremely dense granulate with a low specific surface area and a narrow particle size distribution . The granule is the idea choice for chemical analysis or as a balancing mass. Order fast and easily from the producer's online shop: www.plansee.com/shop

PVC granulate is a semi-product designed for further industrial processing (extrusion / co-extrusion, injection, moulding, coating). It is made from mixtures of plasticized / non-plasticized polyvinylchloride and respective admixtures according to final use requirements.

The laboratory model supplements the well-established Lödige mixing granulator range. The laboratory mixing granulator permits the same process steps as the production machines: — Mixing — Moistening — Granulation — Temperature control (using double jacket) The laboratory mixing granulator is delivered operation-ready with a CE conformity declaration. For the sizes, please refer to the machine flyer. A three-bladed impeller rotates at the bottom of the vertical, cylindrical mixing vessel, to create a vortex type of circulation for the material to be mixed. Very short mixing times and excellent mixing quality are achieved, even if the product components are extremely different. The separately driven chopper (only for the 5, 10 and 15 l vessel) is designed for breaking up of agglomerated material, for uniform moistening, wet granulation and streak-free mixing of dyes, as required.

The high-shear mixer is a system for mixing, granulation of pharmaceutical powders and granulated products. Moreover, it is suitable for a wide range of cosmetics and food products. A three-bladed mixing tool rotates in a vertical, cylindrical mixing vessel close to the wall and to the bottom of the vessel. The shape and peripheral speed of the mixing tool create a vortex-like circulation of the mix. A separately driven chopper is used for breaking up agglomerated products as well as for moistening and granulation. Liquid addition is either gravimetric or uses a pump to add liquid directly to the effective range of the chopper, so that the best possible distribution is ensured. The optional wet sieve on the discharge ensures a completely homogeneous distribution of the granulate size. The PC/PLC-based control system to be compliant with CFR-21 Part 11. The updated user interface permits intuitive machine operation in service and automatic mode for production and cleaning operation.

The CoriMix® is a high-speed, continuous mixer for high throughputs, especially developed for homogeneous mixing of liquid and pasty components into dry substances. The system is based on the high peripheral speed of the mixing shaft tools of up to 50 m/s. The product is moved through the mixing chamber in a plug-flow manner. The retention time is extremely short compared with a continuous ploughshare mixer. The mixing chamber is divided into zones with different mixing tools enabling different shear intensity by selecting and adjusting the mixing tools according to each application. Liquid components are introduced directly into the product ring layer – either via tangentially placed liquid pipes through the drum wall or via a hollow mixing shaft with specially perforated tools. However, moistening of the mixer wall and shaft is largely prevented. The liquid distribution is similar to a nozzle but avoiding any risk of clogging or disturbance of the spray.

Lödige has years of expertise in continuous granulation. Nowadays, continuous ringlayer mixers are established systems for continuous granulation in many industries. However, until now the Lödige product range was missing a suitable dryer. The continuous fluid bed dryer closes this gap. Together with the ringlayer mixer CoriMix® and the customer-specific dosing system, this dryer provides a complete continuous granulation line: GRANUCON®. Dryer operation is based on the fluid bed process. A general disadvantage of continuous fluid beds is the wide retention time distribution within the machine. Lödige’s developers have looked into this problem and have found a solution: integrating a screw in the fluid bed dryer. This has a limiting effect on the retention time distribution. — Exchangeable floor — Quick screw removal — Integrated WIP cleaning — Individual purging of filter elements

The continuous ploughshare mixer uses the mixing and fluid process introduced to mixing technology by Lödige. The ploughshare shovels in special arrangement on a mixing shaft in a horizontal, cylindrical drum rotate. Their peripheral speed and geometric form are coordinated in such a way that the mix is moved out of the product bed against the centrifugal force and in axial direction at the same time. The mixing elements having a defined shape and a special arrangement on the shaft, they ensure not only a reliable product conveyance but also a sufficient back-mixing of the product. All the product is constantly involved in the process, ensures a maximum mixing intensity at highest throughputs and shortest residence times until the product is discharged out of the mixer via an outlet. The continuous process can be run at filling levels between 20 % and 50 % without influencing the mixing quality. Choppers can be additionally installed in the mixing drum.

WHY THROW MONEY AWAY? If you are producing hoses, tubes, or profiles, ideally there would be zero scrap from your production operation. However, even the most efficient operation produces a percentage of scrap material. This is the money that you are losing. Why throw money away? Since the cost of plastic material, which has been constantly rising over the past years, is a large overhead cost to your business, Flexplas offers you very efficient and economical recycling systems to save up your money. With Flexplas recycling lines, you will be able to recycle your scrap plastic material and re-feed them back into your production for additional cost savings. Using an in-house Flexplas Recycling System you will be able to utilize a very high % of scrap back into your main production representing a very fast return on investment.

The Wrights 1W-110 Wet Compact cable granulator and separation system is a brilliant machine for turning your scrap cable into cash and retrieves 99.9% copper from all your scrap cable. The water in the wet systems help separate your fine cables cleaner than in the dry systems i.e. data cables, TV/Toaster/Kettle’s and other power cable’s/leads, car looms, are separated easier and your end product is very clean copper granules and clean plastic granules with very little or no waste. The machine is operated by a single person. This granulation system is a fantastic piece of equipment and they come with a lot of extras included in the price i.e. different granulator screens for doing large cables or fine data cables and also an extra full set of granulation blades which not many granulation plants will give you and depending on the type of system, screens and new blades can be quite costly. - Length: 1780mm - Width: 1200mm - Height: 1800mm - Machine weight: 750kg Approximately - 6.7kW

The Wrights MD-110 is a complete compact granulation and separation system to retrieve 99.9% of clean copper from your house hold and waste cables. This granulation system is a fantastic piece of equipment that comes with a lot of extras included in the price i.e. 3 different sized granulation screens for doing large cables or fine data cables, also an extra full set of granulation blades which not many granulation plants will give you and depending on the type of system, screens & new blades can be quite costly. - Length: 1650mm - Width: 1115mm - Height: 1810mm - Machine weight: 785kg Approximately - 4 x Fixed blades, 6 x rotating blades - 6.7kW Motor - Production rate: 110Kg per hour

SMALL SERIES GRANULATORS Granulators small series are intended for beside-the-press operations involving the direct recycling of plastics & other materials,non ferrous metals, chemicals & food products as well as waste and rejects from injection and blow moulding, and extrusionprocesses. - Soundproofed feed hoppersdesigned for minimum noise level and for easy feeding, with several alternative feed options available - All machine housing are manufactured in a horizontal or diagonally divided robust steel weldedhousing - Rotor shaft in high quality steel mounted on external roller bearings, fully sealed and separate fromthe cutting chamber - Access to the rotor and stator knives is simple with the divided cutting chamber which can be opened manually - Both rotating and stationary knives manufacture from high quality steel, hardened and tempered, with precise adjustment - Easy access to screen and cutting chamber for cleaning - Each granulator is availablewith blower and cyclone

Granules are products of a wide variety of glazes. They are compact and round in form. They are sufficiently strong to be handled and used. As is the case with granito, granules are manufactured in standardised particle-size ranges and improve both appearance and physical properties of the piece to which they are applied. The most usual sizes offered are inferior to 2, 1.5, 1, 0.75 and 0.5mm.