Handling systems - Import export

The right system for every need There is a great variety of handling systems available, dependent on the length of the workpiece. For short tubes there are systems gripping from below with insertion axis and for long tubes there are systems handling from above. Both options can be used in our combination systems. They guarantee ideal access for the operator, so they can complete the setup and any maintenance operations in the best possible way. Transfer stations, turning modules for processing the tube in both directions within an installation and multiple grippers are available for optimized processes. Handling robots from many different manufacturers can also be integrated. The robots are used to move tubes/workpieces. A preassembly of different workpieces is also feasible in this case. The various components can be sorted using sensors and robots.

The HS flex family was developed with the goal of "maximum productivity". Ergonomic aspects were completely redesigned, however, to allow for fast and fatigue-free working for operators and service personnel in every possible working situation. The HS flex handling system can be adapted to six different HERMLE machining centers. With a transport weight of up to 450 kg incl. plate and a storage volume of up to 50 plate positions, the HS flex covers a wide range of applications.

Solutions for the transport and handling of parts. The question of how surface coating plants can be optimally integrated into a production environment arises with ever increasing frequency. Rippert offers its customer an ‘everything from one source solution’ here. The company’s own engineers develop coordinated solutions for the transport and handling of parts together with the customer. Simulation is thereby often the right tool for recognising the full potential of these possibilities. From frying pans to heavy workpieces from the wind power sector, Rippert has already ‘taken it all in hand’. We work on concepts in which industrial robots substitute or supplement the classic conveying equipment in coating plants. For handling tasks we often see the necessity for systems that work adaptively; this means that, for example, image processing systems must recognise the accurate position of parts in two and even three-dimensions so that a robot can pick up inaccurately positioned parts.

The transfer car is based on the innovative DAMBACH Shuttle technology, using power caps for energy storage – making bus bars unnecessary. However, if required a traditional energy supply via bus bar or cable chain is possible. The transfer car can be equipped with up to two load handling devices or with roller or chain conveyors. Good throughput rates Low height Low installation requirements With one or two load-handling units With optional transfer unit for safe transfer of mesh box pallets

The DAMBACH Vertical Conveyor lifts efficiency to the next level. The free-standing steel construction utilizes warehouse space optimally. The consistent use of poka-yoke techniques and modularcube design allows both fast installation as well as subsequent positioning in confined conditions. Almost any flow of materials can be taken care of with diverse load-handling devices and conveyor elements – two pallets lengthwise or crosswise, a corner transfer module with or without a change of orientation of the conveyed item, and much more. The DAMBACH Vertical Conveyor is one of the highest performing on the market. Each jack can be delivered with preinstallation and decentralized controls. Deepfreeze compatibility up to -28°C comes included at DAMBACH. Compact construction, small lower approach dimensions Inherently stable multiple-column design for heavy loads: up to 3,000 kg Lift speeds up to 240 m/min, lift heights up to 35 m

Portal handling system with processing station Manufacturing a portal handling system according to the client’s drawing as well as the central components for the processing station. The system was assembled in FMS’ facilities and pre-commissioned together with the client. Major welding certificate required. Usage: bars are introduced into the station, isolated there, automatically transported to the processing station, processed and prepared for collection on the other side.

3DMicromac‘s laser system microMARK™ RXe has revolutionized the efficiency of blocked lens engraving by using excimer lasers. Equipped with an optimized optical components setup and a large sized magnification ratio, this new generation of RX marking devices offers an increased depth of focus at lowest laser power operation on all materials. Customers benefit from low investment and small operating costs. High quality engraving Accurate contrast adjustment Low investment and operating costs Reliable process stability Smallest excimer system footprint available on the market High quality engraving with accurate contrast adjustment on a variety of spectacle lenses and coatings Smallest required space on the market Low investment and operating costs Easy retrofit of automated handling system at customer’s site on request

mini smilift, allows you quick and frequent movement of loads of up to 60 kg either in cartons, boxes, and bins or as individual items such as plates and machined parts. This compact unit is light and flexible with one-hand-control for pick and place applications in frequent handling operations. It can be equipped with a range of attachments for use with many types of load in production, warehouse and despatch areas. mini smilift is easily and quickly installed and can be integrated into existing installations and work flows.

smilift equipment is utilised for simple and quick product handling. The gripping and lifting of the loads is implemented by means of vacuum in a work process where only the lowest amount of steering effort is required. Whether dealing with boxes, sacks, barrels, slabs or other components, the smilift is the right solution. The equipment can also be supplied in a stainless steel design or for utilisation in explosive areas.

It is generally used as a dust collector, dust and air separator for the product. It is found in aspiration systems of cleaning machines. Dust removed by aspiration is separated from the air by means of a cyclone. The dust-laden carrier air is directed inside the separator thanks to the helical construction and is forced to rotate in the cyclone. Dust particles are dispersed to the environment with the effect of centrifugal forces arising due to rotation. Dust particles are carried along a helix path by means of the vortex created by the air pushed from behind. The clean air separated from the dusts goes through the suction pipe and goes to the outlet. Dust particles are directed downwards along the spiral due to the friction of the air against the wall. Applications Fields ◾ Food industry ◾ Flour and semolina mills ◾ Feed mills ◾ Grain cleaning plants ◾ Corn processing plants ◾ Grain warehouses and silos ◾ Malt Factories

The Blower, which is used in grain, grain and food processing plants transportation equipment, is used for vertical and horizontal transportation of products, as well as supersonic filter meets the air needs in mill systems. Applications Fields ◾ Food industry ◾ Flour and semolina mills ◾ Feed mills ◾ Grain cleaning plants ◾ Corn processing plants ◾ Grain warehouses and silos ◾ Malt Factories

It is utilised to partitioned air from the item, which is released from a typhoon separator into pneumatic frameworks. It is introduced underneath the twister separators and air filters. It works with the negative weight and in addition an air seal against spillage. Applications Fields ◾ Food industry ◾ Flour and semolina mills ◾ Feed mills ◾ Grain cleaning plants ◾ Corn processing plants ◾ Grain warehouses and silos ◾ Malt Factories ◾ Biscuit and macaroni plants

It transports the bagged product from one place to another, the combined belt conveyor supports the belt conveying process. Applications Fields ◾ Food industry ◾ Flour and semolina mills ◾ Feed mills ◾ Grain cleaning plants ◾ Corn processing plants ◾ Grain warehouses and silos ◾ Malt Factories

It is a conveyor belt system with general ease of use that can be used in any area where loading and unloading operations are performed, provides convenience in terms of occupational and worker health, minimizes damage to products. It provides convenience in stacking and storage. It can be used as highly adjustable, stationary and mobile (mobile). Applications Fields ◾ Food industry ◾ Flour and semolina mills ◾ Feed mills ◾ Grain cleaning plants ◾ Corn processing plants ◾ Grain warehouses and silos ◾ Malt Factories ◾ All Transport Operations

Silo Discharger are an indispensable part of industrial enterprises. They are usually used for fast and efficient unloading of materials accumulated in silos. These machines are used in many sectors, for example, cement, flour, semolina, sugar, bran and many more are important for the storage and use of industrial materials. Application Fields ◾ At food processing industry ◾ Flour and semolina mills ◾ Macaroni factories ◾ Feed mills ◾ At other similar industrial plants

The Conveyor used in grain, creals and food processing plants in the transport unit. Tube Conveyor is used for the horizontal transporttation of products in flour plants. Applications Fields ◾ Food industry ◾ Flour and semolina mills ◾ Feed mills ◾ Grain cleaning plants ◾ Corn processing plants ◾ Grain warehouses and silos ◾ Malt Factories

The wing formation inside the machine feeds the product at a stable rate to the transport line. The accurate tolerance between the body and the wings prevents the pressurized air to reach the product inlet. Applications Fields ◾ Food industry ◾ Flour and semolina mills ◾ Feed mills ◾ Grain cleaning plants ◾ Corn processing plants ◾ Grain warehouses and silos ◾ Malt Factories

Depending on the central control, it takes action by being set up with chain gear and ensures the transportation of the falling product. The body is made of steel. It has idler drive bearing system. It has been designed with a special tensioning device. It varies according to the desired capacities. Carrier plates are made of hardened steel. It is used wherever horizontal transportation is possible. It is used in feed, food, chemical, mining, sawdust and soil industries. Applications Fields ◾ Food industry ◾ Flour and semolina mills ◾ Feed mills ◾ Grain cleaning plants ◾ Corn processing plants ◾ Grain warehouses and silos ◾ Malt Factories

Bucket elevators are used to transport granular or powdered products with buckets attached to their belts from the bottom up. They are manufactured in various sizes and capacities according to the needs. Applications Fields ◾ Food industry ◾ Flour and semolina mills ◾ Feed mills ◾ Grain cleaning plants ◾ Corn processing plants ◾ Grain warehouses and silos ◾ Malt Factories

This machine is utilised for blending of various sort of grain as asked for rates and conformity of limit before processing area or treating segment. Applications Fields ◾ Food industry ◾ Flour and semolina mills ◾ Feed mills ◾ Grain cleaning plants ◾ Corn processing plants ◾ Grain warehouses and silos ◾ Malt Factories

It is used to discharge or cut the flow of free flowing raw material or product to the desired terminal. It is used to discharge the product transported by the spiral using under the spiral to the appropriate parts. Reciprocating motion is performed by pneumatic piston or manually. The spiral is manufactured in different models according to the chain conveyor model. Two different models (pneumatic and manual) can be used at the outlets of silo and bunker with screw and chain conveyors. Applications Fields ◾ Food industry ◾ Flour and semolina mills ◾ Feed mills ◾ Grain cleaning plants ◾ Corn processing plants ◾ Grain warehouses and silos ◾ Malt Factories

The Tube Screw Conveyor, which is used in grain, grain and food processing plants transportation equipment, is used for horizontal and vertical transportation of powdered or very thin products. Applications Fields ◾ Food industry ◾ Flour and semolina mills ◾ Feed mills ◾ Grain cleaning plants ◾ Corn processing plants ◾ Grain warehouses and silos ◾ Malt Factories

It is the system that allows the crushed goods to be transported by suction. It has the highest efficiency, minimum energy consumption and it is versatile and silent. The fan, mounted on the chassis with a steel cage, works on rubber feet (wedges) in order to prevent vibration and vibration. Since its static and dynamic balance is taken, the noise level is minimized, the inlet and outlet pipes are supported with rubber flanges to prevent vibration transfer. Applications Fields ◾ Food Industry ◾ Flour and Semolina mills ◾ Feed mills ◾ Grain cleaning plants ◾ Corn processing plants ◾ Oil factories ◾ Wheat, barley, rye oats operating facilities

It is used to transport the products pneumatically to different points over a single line. It allows to change direction during transportation. Applications Fields ◾ Food industry ◾ Flour and semolina mills ◾ Feed mills ◾ Grain cleaning plants ◾ Corn processing plants ◾ Grain warehouses and silos ◾ Malt Factories

Low pressure aspirators are used in industrial establishments operating in the food sector, heating and ventilation facilities and in the casting industry. Aspirators, whose models are determined according to flow and pressure values, are used at different engine powers. It helps to classify products with air, especially in the cleaning and processing of grains in the food industry. Body and fan are manufactured with great precision and mounted on a strong steel base. Equipped with special blades and design, the fan can be easily installed and disassembled for high rotation needs. Applications Fields ◾ Food industry ◾ Flour and semolina mills ◾ Feed mills ◾ Grain cleaning plants ◾ Corn processing plants ◾ Grain warehouses and silos ◾ Malt Factories

Quality at every level Safe transport and short throughput times — Lödige‘s material handling solutions easily accommodate all the demands made on them whether within the paint shop or in provision and intermediate storage after the painting process. Your advantages using Lödige solutions in the paint shop: Materials handling in multiple dimensions Connection to intermediate store Connection to body shell store Work stations Internal and external materials handling systems Materials handling systems and control technology from one source

Precision handling for heavy loads From end-of-line, through rack handling, to automated storage: Lödige has complete control of all the materials handling processes required in the press shop — including tool handling and systems for improved tool maintenance. Your advantages using Lödige solutions in the press shop: Ergonomic tool maintenance Coil handling up to 40 t Safe provision of pressed components Lifting and tilting tables up to 40 t Connection to pressed component storage Linked materials handling systems

Safe and powerful For an efficient body shell process, the correct bodywork components must be reliably brought from their intermediate storage areas and production lines to be assembled. Lödige’s materials handling and control solutions automate this procedure. Your advantages using Lödige solutions in the body shop: Connection to the pressed component store Conveying on several levels possible Connection to bodywork store Horizontal materials handling systems High levels of automation possible Control connection to robotic systems