Industrial tools - Import export

Along with the increasing demand for beveling in several industries, Copier Machinery has been developing the tooling for the best possible result to meet the industry requirements. A limited amount of tooling is used in beveling, which makes the selection of the tooling sets, and cutting bits is essential to get the desired bevel shape. Our R&D team has designed more than 350 sets of machine tooling for simple plain bevel, compound bevel, J-prep bevel, J-prep compound bevel, and internal bevel. They are compatible with Beaver S series. All meeting industry standards and/or customer requirements. If you have a specific production requirement, our team will design a custom tooling set for you.

components for making tools for Rubber injection plastic injection high pressure aluminium injection moulding low pressure injection components for making cutting tools components and construction of clamping devices housings holders

light housings light rectifiers electronic device housings handles and hooks

frames ribs holders connections housings

impellers rotors and stators francis impellers pelton impeller impellers castings models

turning inserts for pressure diecasting components for SCR clean diesel technology exhaust components mounting sleeves prototypes sample and ramp up series

On request, we can supply ball caster tables / ball transfer units tables adapted to your individual requirements. We usually use sheet metal panels, which are manufactured, edged and welded on all sides, in accordance with your size specifications. The standard table models are galvanised, but can also be supplied with powder-coated surfaces in different RAL colours, in bright steel or stainless steel. Ball caster spacing patterns are manufactured in accordance with your individual requirements. We supply every size of table. In the case of surfaces larger than 2,000×3,000 mm, several table plates are put together to make one table. The ball casters / ball transfer units are mounted by means of press fitting and are easily replaceable. They can be mounted in rows or positioned alternately.

A wide variety of very individual construction options are made possible with Vulkollan® coated components. Connections between Vulkollan® and metal can be easily created after the metal component has been pretreated. During this pretreatment, the surface of the component is cleaned and degreased using a sandblasting process. An optimal bond is then guaranteed by applying an adhesion promoter. The metal component (e.g. steel, aluminum, cast) takes on the function of the stable supporting body. The Vulkollan® coating meets high-performance requirements in terms of wear protection, damping and noise reduction. We would be pleased to advise you on which metal compounds can be used in your processing, in order to achieve top process results. Please note, other trim types are available upon request!

We manufacture pressure and feed rollers for moulders, feeders and belt sanders according to drawings or samples, completely ready for installation. The choice of roll coating, the design of the roll coating in smooth or grooved form and the most suitable degree of hardness for the roll coating must be determined customer-specifically. Our employees will be happy to advise you by telephone or on site regarding high-quality and cost-effective design of pressure and feed rollers.Harbs rollers consist of a core made of aluminum or gray cast iron. In addition to the polyurethane materials that have long been tried and tested in the wood processing industry, the elastomer Vulkollan® is mainly used for the coating. We would be pleased to advise you on which harbs rolls can be used in your processing, in order to achieve top process results. Please note, other trim types are available upon request!

We manufacture pressure and feed rollers for moulders, feeders and belt sanders according to drawings or samples, completely ready for installation. The choice of roll coating, the design of the roll coating in smooth or grooved form and the most suitable degree of hardness for the roll coating must be determined customer-specifically. Our employees will be happy to advise you by telephone or on site regarding high-quality and cost-effective design of pressure and feed rollers.Gubisch rollers consist of a core made of aluminum or gray cast iron. In addition to the polyurethane materials that have long been tried and tested in the wood processing industry, the elastomer Vulkollan® is mainly used for the coating. The core receiving hole is designed with a feather keyway. We would be pleased to advise you on which gubisch rolls can be used in your processing, in order to achieve top process results. Please note, other trim types are available upon request!

The FAPI-VU expander discs are an optimal grinding tool for working with all types of sanding sleeves. The expander discs are exclusively provided with a specially slotted coating made of foamed Vulkollan®, which means that the sanding sleeve is tensioned by centrifugal force during the processing process. In practice, the expander discs covered with foamed Vulkollan® (VU) are often simply called “expander discs with foam” or also sanding sleeve carriers.Advantages of expander discs with pararubber coating: - Wear resistance - Oil resistance - Grease resistance - Emulsion resistance We would be pleased to advise you on which expander rolls can be used in your processing, in order to achieve top process results. Please note, other trim types are available upon request!

The expander discs FAPI-PA are an optimal grinding tool for working with all types of sanding sleeves. The expander discs are exclusively provided with a specially slotted NBR coating, which means that the sanding sleeve is tensioned by centrifugal force during the processing process. In practice, the expander discs coated with the material NBR are often simply called “rubber expander discs” or also grinding sleeve carriers.Advantages of expander discs with pararubber coating: - Wear resistance - Oil resistance - Grease resistance - Emulsion resistance We would be pleased to advise you on which expander rolls can be used in your processing, in order to achieve top process results. Please note, other trim types are available upon request!

The expander rollers FAPI-VU-HAND are an optimal grinding tool for working with all types of abrasive sleeves. The expander rollers are exclusively equipped with a specially grooved coating of foamed Vulkollan®, whereby the abrasive sleeve is clamped by the centrifugal force during the machining process. The expander rolls coated with foamed Vulkollan® (VU) are often referred to in practice as “expander rolls with foam” or “abrasive sleeve carriers”. We would be pleased to advise you on which expander rolls can be used in your processing, in order to achieve top process results. Please note, other trim types are available upon request!

The FAPI–PA MILLED FREQUENCY DAMPED contact disc is the further development of the milled version. Grooves with a groove width-groove depth-web width ratio specially developed by us are milled into the NBR coating of the contact disk. This means that – during the belt grinding process – both the noise level is reduced to a minimum and the material removal rate is increased to a maximum. The total height of the covering can also be selected variably, with the standard height proven in practice being 20 mm. The higher the covering, the more elastic and therefore softer the contact disk surface appears. The contact disks are very aggressive when used due to the grooves they contain. The aggressiveness effect of the contact disk can also be optimized for each application with the milled frequency-damped contact disk by means of an individually optimized groove width-groove depth-web width ratio. We will be happy to advise you in order to find a suitable contact wheel for you.

The contact wheel FAPI-VUS/KS is a version coated with lamellae of foamed up Vulkollan® and plastic foam lamellae. The overall height of the coating must also be selected based on the respective application. The alternating lamellae of foamed up Vulkollan® and plastic foam lamellae make the contact wheel especially soft and adaptable. In practice, this contact wheel is used mainly for the finishing of lightly cambered or rounded workpieces. The different material densities result in the heat generated during grinding being drawn off very effectively. Advantages The contact wheels of the FAPI-VUS – series are coated only with lamellae of foamed up Vulkollan® Benefits of contact wheels with lamellae of foamed up Vulkollan® : Highly elastic (adaptable) Wear-resistance Oil-resistance Grease-resistance We will be happy to advise you in order to find a suitable contact wheel for you.

The contact wheel FAPI-VUS OPEN is a further development of the dense model. Here the aluminium core is coated alternately with a long and short lamellae of foamed up Vulkollan® . The overall height of the coating must also be adapted to the respective application and is therefore variable (standard: 35 mm). The open model cools better, or respectively it dissipate heat better. The precise adaptation of the soft running cushion to the workpiece makes it possible to achieve high performance results when finishing. Advantages The contact wheels of the FAPI-VUS – series are coated only with lamellae of foamed up Vulkollan® Benefits of contact wheels with lamellae of foamed up Vulkollan® : Highly elastic (adaptable) Wear-resistance Oil-resistance Grease-resistance We will be happy to advise you in order to find a suitable contact wheel for you.

The contact wheel FAPI-VU MILLED is the addition to the smooth model. This is accomplished by milling grooves into the coating of lamellae of foamed up Vulkollan®. The overall height of the coating is also adapted to the respective application and is therefore variable. The grooves can be cut into the coating in various widths, depths and angles. Due to the grooves inserted, contact discs with a milled design are significantly more aggressive than contact discs with a smooth design. The aggressiveness effect of the contact disk can be optimized for each application through an optimal groove width-groove depth-web width ratio so that high-performance processes are possible. With this contact disc, too, no signs of fatigue occur after long, intensive use if used properly.The contact discs of the FAPI-VU series are exclusively provided with a coating made of foamed Vulkollan®. We will be happy to advise you in order to find a suitable contact wheel for you.

Uniformly wide polyurethane lamellae are attached in precisely established spacing while plastic foam lamellae are attached in the spaces between them to the aluminium hub of the frequency damped contact wheel FAPI-KS/V FREQUENCY DAMPED. The height of the coating resp. the length of the polyurethane and plastic foam lamellae can be varied depending on the application (standard: 25 mm). The positioning of the lamellae dampens the howling sounds in the upper frequency range in the contact wheel coating during grinding so that they are no longer audible to the human ear. The contact wheel FAPI-PUS/KS frequency damped achieves a significant reduction of the noise level in the workplace and so contributes its share to work safety. Benefits of contact wheels with polyurethane foam lamellae: Highly elastic (adaptable) Wear-resistance Oil-resistance Grease-resistance We will be happy to advise you in order to find a suitable contact wheel for you.

The contact wheel FAPI-PUS/KS is an extremely soft version of a contact wheel with a polyurethane foam and plastic foam lamella coating. The overall height of the coating must also be selected based on the respective application. The alternating polyurethane and plastic foam lamellae make the contact wheel extremely soft and particularly adaptable. In practice, this contact wheel is used mainly for the finishing of strongly cambered or rounded workpieces. Because of the different material densities and the spacing between the lamellae heat dissipates very well during the grinding process. Advantages The contact wheels of the FAPI-PUS – series are coated only with polyurethane foam lamellae. Benefits of contact wheels with polyurethane foam lamellae: Highly elastic (adaptable) Wear-resistance Oil-resistance Grease-resistance We will be happy to advise you in order to find a suitable contact wheel for you.

The contact wheel FAPI-PUS OPEN is a further development of the dense design. Here the aluminium core is coated alternately with a long and short polyurethane foam lamella. The overall height of the coating is also adaptable to the respective application and is therefore variable (standard: 35 mm). Because of the variant of the open design, the abrasive belt can better cool because the heat from the belt sanding process is better dissipated. Through the precise adaptation of the extremely soft running cushion to the workpiece that shoud be found it is possible to achieve high-performance results when finish grinding. Advantages The contact wheels of the FAPI-PUS – series are coated only with polyurethane foam lamellae. Benefits of contact wheels with polyurethane foam lamellae: Highly elastic (adaptable) Wear-resistance Oil-resistance Grease-resistance We will be happy to advise you in order to find a suitable contact wheel for you.

With the contact wheel FAPI-PUS DENSE, the aluminium hub is coated with dense adjoining polyurethane foam lamellae. The height of the coating resp. the length of the polyurethane foam lamellae can be varied depending on the application (standard: 20 and 35 mm). The polyurethane foam lamellae provide the contact wheel with a “running cushion” with which a fine finish is possible especially when working on (strongly) cambered and profiled parts. The coating adapts to every workpiece to be found. In addition, the contact wheel FAPI-PUS dense contributes in large measure to abrasive belt cooling because the spaces between the lamellae dissipate the heat generated during belt grinding. Benefits of contact wheels with polyurethane foam lamellae: Highly elastic (adaptable) Wear-resistance Oil-resistance Grease-resistance We will be happy to advise you in order to find a suitable contact wheel for you.

As the name indicates – the aluminium hub of the contact wheel FAPI-PA SMOOTH is coated with a smooth para rubber coating. While a coating height of 20 mm has established itself as the standard, the coating height is variable as desired. The smooth design of the contact wheel is suitable for the heaviest grinding and roughing. It is also attractive due to its long service life. Advantages The contact wheels of the FAPI-PA – series are coated only with para rubber. The para rubber (PA) coated contact wheels are in practice often simply called “rubber coated contact wheels” or rubber contact wheels. Benefits of contact wheels with this design: Highest service life Wear-resistance Oil-resistance Grease-resistance Emulsion-resistance We will be happy to advise you in order to find a suitable contact wheel for you.

The contact wheel FAPI-PA MILLED is the addition to the smooth model. At this type grooves will be milled in the rubber coating.The grooves can be milled into the coating in various widths, depths and angles. The total height of the covering can also be selected variably, with the standard height proven in practice being 20 mm. The higher the covering, the more elastic and therefore softer the contact disk surface appears. Due to the milled grooves, the contact disks are much more aggressive than smooth contact disks. The aggressive effect of the contact disk can be optimized for each application through an optimal ratio of groove and web width so that high-performance processes are possible. This contact disc also impresses with its longevity.The contact disks of the FAPI-PA series are exclusively provided with an NBR coating. We will be happy to advise you in order to find a suitable contact wheel for you.

Uniformly wide lamellae of foamed up Vulkollan® are attached at alternating angles with plastic foam lamellae attached in the spaces between them to the aluminium hub of the FAPI-KS/V SPECIAL. The height of the coating or the length of the lamellae of foamed up Vulkollan® and plastic foam can be varied depending on the application (standard: 25 mm). The longer the lamellae are, the less rigid the material becomes, which in turn reduces the aggressiveness of the contact wheel. Advantages Because of their lamellae of foamed up Vulkollan® and plastic foam, contact wheels of the FAPI-KS/V – series are extremely aggressive contact wheels. Benefits of contact wheels with this design: Maximum removal rate Plastic lamellae provide optimum cooling of the abrasive belt Wear-resistance Oil-resistance Grease-resistance We will be happy to advise you in order to find a suitable contact wheel for you.

Lamellae of foamed up Vulkollan® and plastic foam are attached alternately to the aluminium hub of the contact wheel FAPI-KS/V. While the width of the lamellae of foamed up Vulkollan® should be kept constant, the width of the plastic foam lamellae can be varied. The wider the plastic foam lamella is, the more aggressive the contact wheel will be. The height of the coating or the length of the lamellae of foamed up Vulkollan® and plastic foam can be varied depending on the application (standard: 25 mm). The longer the lamellae are, the less rigid the material becomes, which in turn reduces the aggressiveness of the contact wheel. Advantages Because of their lamellae of foamed up Vulkollan® and plastic foam, contact wheels of the FAPI-KS/V – series are extremely aggressive contact wheels. We will be happy to advise you in order to find a suitable contact wheel for you.

The contact disc FAPI-VU MILLED FREQUENCY DAMPED is the further development of the milled version. Grooves with a groove width-groove depth-web width ratio specially developed by us are milled into the contact disc’s foamed Vulkollan® covering. This reduces the noise level to a minimum during the belt grinding process and increases the removal rate to a maximum. The aggressiveness effect of the contact disk can also be optimized for each application using an individually optimized groove width-groove depth-web width ratio for milled, frequency-damped contact disks so that high-performance processes are possible. As with all contact discs in the VU series, there are no signs of fatigue after long, intensive use.The contact discs of the FAPI-VU series are exclusively provided with a coating made of foamed Vulkollan® by its slightly yellowish color. We will be happy to advise you in order to find a suitable contact wheel for you.

Rollers with a diameter of less than 75 mm are called contact rollers. They are equipped with a metal core flush on both sides and either covered with para rubber or Vulkollan®. The hardness of the coating is usually approx. 60º Shore, but other hardnesses are also possible. The coating of the contact rollers can, for example, be provided with grooves on request. Advantages Advantages of contact rollers FAPI-PA that have these coatings are: Wear resistance Oil resistance Fat resistance Emulsion resistance Ball bearings can also be easily integrated into the metal core from a roll width of 20 mm. Due to these outstanding flexible properties, Picard’s FAPI-PA contact rollers have proven themselves on the market for decades. Vulkollan® = registered trademark of the Covestro Group We will be happy to advise you in order to find a suitable contact role for you.

Uniformly wide lamellae of foamed up Vulkollan® are attached in precisely established spacing while plastic foam lamellae are attached in the spaces between them to the aluminium hub of the frequency damped contact wheel FAPI-KS/V FREQUENCY DAMPED. The height of the coating or the length of the lamellae of foamed up Vulkollan® and plastic foam can be varied depending on the application (standard: 25 mm). The positioning of the lamellae dampens the howling sounds in the upper frequency range generated during grinding so that they are no longer audible to the human ear. The contact wheel FAPI-KS/V FREQUENCY DAMPED achieves a significant reduction of the noise level in the workplace and so contributes its share to work safety. Advantages Because of their lamellae of foamed up Vulkollan® and plastic foam, contact wheels of the FAPI-KS/V – series are extremely aggressive contact wheels. We will be happy to advise you in order to find a suitable contact wheel for you.