Orbital welding - Import export

The EVO Industry 4.0 series is new to the market. Several systems, initially compact as the 200 A Autorange and now also modular in connection with the Tetrix inverters. The systems are small, lightweight and handy and offer a high-resolution colour display, multilingual intuitive user guidance due to a colour touch interface, or alternatively operation using a membrane keyboard, a stable operating system (without data loss during power outages and quickly ready for use again), full access through tablet with QR-code scanner, data transfer via USB, LAN and WLAN, fault analysis program, manufacturer support via remote maintenance, a mountable cooling unit as an option, and many other functions... Connection to Tetrix 200 or Tetrix 351. Compact and light with the external dimensions (L x W x H) 405 x 325 x 170 mm and weighing only 9.7 kg. Optional: — Water Cooling Unit COOL 50 or EVO COOL — EVO Remote Control — Gas Controller Box

Compact and lightweight wire feed unit mounted in a Peli case for 5kg (Orbifeed 5) and 15kg (Orbifeed 15) standard spools. External wire feed unit Orbifeed 5, for 5kg – spools (Item number 1.3.1701) External wire feed unit Orbifeed 15, for 15kg – spools (Item number 1.3.1702) Technical Data (Orbifeed 5 | Orbifeed 15): Motor voltage and power: 24DC, 6W | 24DC, 6W Weight: approx. 7kg | approx. 8kg Dimensions (L x W x H): 406 x 330 x 174mm | 525 x 436 x 217mm Wire spools: Standard spools 5kg | Standard spools 5kg and 15kg Wire outside diameter: 0.8 / 1.0mm | 0.8 / 1.0mm Package includes: - Water-resistant and dust-proof Peli case - Four roller drive mechanism - Delivery hose with inlet and outlet nozzles - Torch bracket for wire feed on OSW / OSZ / Turn - Interconnecting cables wire feed unit / controller

The open-frame weld head locates one side of the weld joint. During welding, a gas or water cooled torch and cable assembly rotates around the tube or pipe. Some advantages of open-frame weld heads: - Robust construction - Ease of handling - Option to add wire feed - No ‘size specific’ collets required, each weld head will accommodate its full tube/pipe OD size range as supplied - 90° tilting torch bracket Weld head | Tube size range mm | inch | weight | item number OSW 40 | OD 8 - 40mm | 0.394" - 1.575" | 2kg | 1.3.1001 OSW 80 | OD 10 - 76.2mm | 0.394" - 3.000" | 3kg | 1.3.1101 OSW 115 | OD 20 - 114.3mm | 0.787" - 4.500" | 4.5kg | 1.3.1201 OSW 170 | OD 40 - 168.3mm | 1.575" - 6.626" | 6.5kg | 1.3.1301 Package includes: - Weld head - Integrated start/stop-button at the handle - Clamp ‘shoes’ - Torch bracket - Mechanical arc gap adjusting screw Optional: Angular gear complete for OSW on request

Lightweight, compact inverter power source for TIG manual or orbital welding (automatic detection) in conjunction with all Orbitec controllers. Technical Data: Output: DC Mains voltage: AC 1 x 230V Mains frequency: 50 / 60Hz Power rating: 4.4kVA Generator output: 7.5kVA Current range: 5A – 200A Welding current: - 25% TIG / MMA: 200A - 60% TIG / MMA: 150A - 100% TIG / MMA: 120A Weight: 8.9kg Dimensions (L x W x H): 475 x 180 x 295mm Package includes: - Inverter - Power cable Optional: Cool 50 water cooling unit Inverter Tetrix 200 (auto-range) as an additional model (control range 5 - 200A | 110 / 230V | item number 1.2.0120): Same characteristics as Tetrix 200 inverter but an input voltage of 115VAC or 230VAC can be used. No switching required as the unit recognises the input voltage and adjusts automatically. Note: Maximum output of 150A when used with 115VAC.

The 5th generation of our reliable, tried-and-tested standard controller. Can be connected to Tetrix 200 or Tetrix 351. — With special software only for RBK tube-to tubesheet weld heads — 5.7" display — Extremely simple multilingual user guidance thanks to programming support — Monitoring of gas and water cooling — Option of welding in up to SIX sectors, in continuous or step travel mode — Individual modification of the calculated program parameters, also using current percentage button — Graphic display of the welding progress — Real-time monitoring of the welding parameters ... Package includes: — Controller — Power cable — Controller / power source interface cable — USB stick — 2 pieces tungsten boxes — Pen with touch screen function and LED light Optional: — Cool 50 or EVO Cool cooling unit — AVC upgrade kit — Docutronic 2.2 software for documentation — Orbicontrol 3 remote control — Spare paper rolls, spare ribbon cartridges

Gas-cooled weld head for applications with extreme narrow space requirements as e.g. in the semiconductor industry. Specially designed to weld micro-fittings. Unique construction, including specifically directed gas routing to improve gas coverage and material selection resulting in a high duty cycle even without water cooling. — Extreme narrow / compact design — Simple design allows easy to maintain — Weld Head compatible with control element (start/stop kit with status display) — Arc Machines Model 9-500 cassettes will fit too

The 5th generation of our reliable, tried-and-tested standard controller. Can be connected to Tetrix 200 or Tetrix 351. — 5.7" display — Extremely simple multilingual user guidance thanks to programming support — Monitoring of gas and water cooling — Orbital tacking mode can be activated — Option of welding in up to SIX sectors, in continuous or step travel mode — Individual modification of the calculated program parameters, also using current percentage button — The current and wire feed parameters can also be changed during welding — Graphic display of the welding progress ... Package includes: — Controller — Power cable — Controller / power source interface cable — USB stick — 2 pieces tungsten boxes — Pen with touch screen function and LED light Optional: — Cool 50 or EVO Cool cooling unit — AVC upgrade kit — Docutronic 2.2 software for documentation — Orbicontrol 3 remote control — Spare paper rolls, spare ribbon cartridges

Water cooling unit for application with Tetrix 200 inverter and Tigtronic Compact in conjunction with water-cooled welding tools. Technical Data: Input voltage: 230VAC Cooling system: F / IP 23 Weight: 16.5kg Dimensions (L x W x H): 610 x 298 x 330mm Tank capacity: approx. 4l Water column: 35m | 5l/min. Cooling capacity: 1000W (1l/min.) Package includes: - Water cooling unit - Connection cable inverter / water cooling unit - 5l coolant Also Cool 50 Water Cooling Unit, 115V | Item number: 1.1.0118 (Same characteristics as Cool 50 water cooling unit for input voltage of 115VAC)

Water cooling unit for use with the EVO 200 WP or LITE controller and Tetrix 200 in conjunction with water-cooled welding tools.ols. — Standalone or continuous operation possible — Temperature-regulated fan control — Water flow feedback through in-built flowmeter Package includes: — Water cooling unit — Inverter / cooling unit (permanently mounted) connection cable — Fasteners for EVO series — 4 l blueCool 10i-5 coolant

The EVO Industry 4.0 series is new to the market. Several systems, initially compact as the 200 A Autorange and now also modular in connection with the Tetrix inverters. The systems are small, lightweight and handy and offer a high-resolution colour display, multilingual intuitive user guidance due to a colour touch interface, or alternatively operation using a membrane keyboard, a stable operating system (without data loss during power outages and quickly ready for use again), full access through tablet with QR-code scanner, data transfer via USB, LAN and WLAN, fault analysis program, manufacturer support via remote maintenance, a mountable cooling unit as an option, and many other functions... Package includes: — Orbital welding system — Display transport protection — Calibration certificate — USB stick Optional: — Water Cooling Unit COOL 50 or EVO COOL — EVO Remote Control — Gas Controller Box

Tube squaring machines are necessary to achieve burr-free and right-angled seam preparation for orbital welding. That‘s why Orbitec offers two machines, from the small handy Planfix 40 S to the large Planfix 115 S. The Planfix 40 S is a powerful and handy squaring device for mobile or stationary use with battery or mains drive. It has a large viewing window, a tool carrier for mounting the inserts, double-sided indexable inserts, and a feed with 0.1mm scale graduation. Alternatively, existing Orbitec facing tool bits can be used without tool carriers. The new inserts have a long service life and can process unalloyed, low-alloy and high-alloy steel quickly and reliably with high precision. Package includes exemplary for Planfix 40 S battery pack 230 V: — Tube clamping attachment — Drive — 2 Li-ion batteries — Battery charger — Tool set — Carrying case

A precise 90° saw cut is a basic requirement for orbital weld preparation. Robust saws for all wall thicknesses Powerful drive motor Uniform and easy feed control by means of handwheel Different chamfering blades mountable Right-angled saw cut 4, 5 or 6 clamping jaws made of stainless steel as well as reducing jaws Due to concentric clamping no deformation with thin-walled pipes Also for cutting off pipe bends Quick-release fastener for easy changing of saw blades Chip removal during cutting by means of integrated brush Convenient adjustment of plunge depth by means of feed wheel Technical Data: Size range in mm: OD 6 – 220mm Size range in inch: 0.236″ – 8.661″ Wall thickness: 1 – 8mm Electric drive: Single-phase AC motor Mains voltage (input): 200/220VAC (50/60Hz) Power: 1000W / 4.5A Protection class: II Speed control: 6-step control Weight: 47 - 77kg Package includes: Tube saw with electric drive One saw blade One bottle of saw blade lubricating oil

Tube squaring machines are necessary to achieve burr-free and right-angled seam preparation for orbital welding. That‘s why Orbitec offers two machines, from the small handy Planfix 40 S to the large Planfix 115 S. The Planfix 115 S is a high-performance tube squaring and chamfering device with angle gear for mobile or stationary use with a mains drive. It has a large viewing window, a chip collector and a feed with 0.1mm scale graduation. Optionally, the device can be equipped with a tool carrier and a double-sided indexable insert holder or the well-known Orbitec L facing tool bits. Package includes exemplary for Planfix 115 S Power 230 V: — Tube clamping attachment — Drive — Tool set — Transport box

Our latest series of 2 gas-cooled and compact weld heads. They are for smaller outside diameters with a narrow handle for tighter access conditions. Weld head type | Field of application mm | inch | weight | item number OSK 21 CS | OD 3.17 - 21.3mm | 0.125" - 0.839" | 0.8kg | 1.0.2820 OSK 38 CS | OD 3.17 - 38.1mm | 0.125" - 1.500" | 1.2kg | 1.0.2920 Our new generation of compact weld heads for high duty cycle requirements have watercooled clamp housings and clamping levers. Both OSK CW weld heads are operated using a sharable handle and cable assembly. Weld head type | Field of application mm | inch | weight | item number OSK 21 CW | OD 3.17 - 21.3mm | 0.125" - 0.839" | 1.0kg | 1.0.2820W OSK 38 CW | OD 3.17 - 38.1mm | 0.125" - 1.500" | 1.4kg | 1.0.2920W Only one drive unit is needed for all C and CW weld heads.

With tube-to-tubesheet weld heads, it is possible to achieve consistently high-quality, reproducible welding of tubes to tubesheets, with or without additional wire. The tubes to be welded can be flush with the tubesheet, offset, protruding or behind the tubesheet. The RBK 38 S and the RBK 60 S are our two new tube-to-tubesheet weld heads. The RBK 38 S is a small, handy water-cooled head for welding tubes to tubesheets up to an ID of 36.7 mm, without additional wire. Package includes: — Weld head — Water-cooled hose package, 6 m — Pull bar B — Gas hood ID 35 mm — 0° electrode holder — Transport case Optional: — Div. electrode holders for RBK 38 S — Div. gas hoods for RBK 38 S — Div. spring sleeves and pull bar sets for RBK 38 S

Our latest series of 3 gas-cooled weld heads, technically optimized and in a new design, covers the tube size ranges from 6mm - 114.3mm / 0.250" - 4.500". Unique construction and material selection allows a high duty cycle even without water cooling. The weld heads are one of the narrowest on the market and have a 'quick latch' system for retaining the collets. Our latest series of 3 OSK SW-weld heads, even narrower, technically optimized and in a new design. For high duty cycles we also offer the gas-cooled S-series weld heads in a water-cooled SW-version (the overall width remains unchanged). The water-cooling circulation covers the lower clamp housing. OSK 53 S (SW) | OD 6 - 53mm | 0.250" - 2.087" | 2.1kg | 1.0.2520 (1.0.2520W) OSK 76 S (SW) | OD 6 - 76.2mm | 0.250" - 3.000" | 2.6kg | 1.0.2620 (1.0.2620W) OSK 115 S (SW) | OD 9.53 - 114.3mm | 0.375" - 4.500" | 3.4kg | 1.1.2720 (1.1.2720W)

Mobile inverter power source for TIG manual or orbital welding with built-in cooling system and gas sensor. Can be used with all Orbitec controllers, particular in high-demand applications such as tube-to-tube-sheet. Technical Data: Output: DC Mains voltage: AC 3 x 400V Mains frequency: 50 / 60Hz Power rating: 15 kVA Generator output: 20.3 kVA Current range: 5A – 350A Welding current: - 60% TIG / MMA: 350A - 100% TIG / MMA: 300A Cooling efficiency: 1500W Water column: 35m / 5l / min. Tank capacity: 12l Weight: 131kg Dimensions (L x W x H): 1100 x 455 x 1000 mm Package includes: - Inverter - Power cable - 10l coolant

The pressure regulator can be tightened by hand without the need for a spanner. It reduces the stored bottle pressure from max. 200bar (on request 300bar) to an outlet pressure which is adjusted at the flowmeter. The flowmeters are used to set the required flow in l/min. Important: The pressure regulator has a constant outlet pressure of 2.5bar which is necessary to protect the gas flow sensor of the orbital unit. Control range: Twin flowmeter outlet: 1 - 16l/min, 3 - 30l/min Triple flowmeter outlet: 1 - 16l/min, 3 - 30l/min, 5 - 55l/min Versions: - Special Argon Pressure Regulator with twin flowmeter, brass (Item number 1.2.0123) - Special Pressure Regulator with twin flowmeter for H2-gases, brass (Item number 1.2.0144) - Special Argon Pressure Regulator with triple flowmeter, brass (Item number 1.2.0134) Pressure regulators with different connections and for use with other gas types or nickel-plated version available on request.

Measuring devices are the first step to the perfect weld. Precise purging is essential for controlling weld quality, particularly when welding high-alloy, corrosion-resistant materials that are highly sensitive to oxygen in the welding process. Oxy Smart: — Battery powered device — For inert gases — For mixed gases with hydrogen (max. 10%) — Measuring cell made of zirconium oxide (maintenance free), long lifetime through intelligent software — Robust for use at site (protective frame out of rubber) — Dust- and moisture-proof, also for use around high humidity — Intuitive operator guidance through symbols — Coloured enlighten display — Battery indicator — Fault indication in case of error Package includes: — Oxygen analyser — Charging cable with various adapter plugs for worldwide use — Hose set, 1m, incl. filter and stainless steel probe — Calibration certificate — Plastic case with inlay

The PPA 2500 purge pressure analyzer is used for setting an monitoring the ID purge pressure. It replaces the analogue Magnahelic devices traditionally used for applying the ID pressure balancing technique used for producing high-quality “controlled profile” welds on small diameter applications. The connection with the Tigtronic Orbital and Tigtronic Compact controllers enables documentation. Technical Data: Input voltage: 24V (via the controller) Measuring range calibrated: 0 – 2500Pa Weight: 0.6kg Dimensions (L x W x H): 41mm x 80mm x 160mm Package includes: - Purge Pressure Analyser - Sampling Hose - 6mm T-fitting - Calibration certificate - Plastic box

Your business card: The Orbital-Workstation — Electrical supply integrated for auxiliary equipment: 5 x 230 V, 10 A (not suitable for the power sour ce!) — 2 swivel castors, Ø 160 mm, with full lock — 2 trestle castors, Ø 280 mm — Pull-out cylinder bracket with fixing chain above the cylinder’s centre of gravity — High-quality powder-coated finish — Sturdy stainless steel work top, tilted — Platform for oxygen analyser — Fixing for bench vice with ‘V’ block — Holder for open weld head — Holder for manual hose package — Storage space for inverter, cooling unit, etc.

The RBK 60 S is an extremely robust water-cooled weld head for a standard heat exchanger application up to an ID of 60 mm, modified to an ID of 99 mm or 120 mm. The head is pneumatically centred and is available with a rotating wire device and/ or arc voltage control (AVC) as an option. The head can also be used with a pneumatic positioner instead of a balancer. Versions: — RBK 60 S weld head with pneumatic centring, including hose package, 8m, water-cooled — RBK 60 S weld head with pneumatic centring and wire feeder incl. hose package, 8m, water-cooled — RBK 60 S weld head with pneumatic centring, wire feeder and AVC incl. hose package, 8m, water-cooled Package includes: — Weld head — Small torch incl. torch consumables and tungsten electrode Ø 2.4 mm — Water-cooled hose package, 8 m — Pull bar B — Transport case Optional: — Div. spring sleeves and pull bar sets for RBK 60 S — Torches, Balancer, Tube-to-tubesheet positioner...

Turn table, especially suitable for orbital components with higher quantities and can be connected to all Orbitec controllers. Package includes: — Turning device — 3-jaw chuck — Interchangeable jaws — Chuck key — Durable multi-positional torch arm with central mechanical clamping — Ground cable — Interconnection cable with wire and AVC outlet Special versions available on request.

Proper purging is absolutely essential to guarantee high-quality welding of high-alloyed, corrosion-resistant components. As part of this the Oxy EVO oxygen analyser can be connected to our orbital welding controllers for the purpose of inspecting and documenting the residual oxygen content and evaluated. — Extremely easy menu navigation — For inert gases and gases containing H2 (max. 10%) — Measuring cell made of zirconium oxide (maintenance-free) — 3.5" colour touch display — USB interface for exporting documentation — Digital and analogue interface and Bluetooth for communication with our orbital welding controllers and other PSPS — Activation and evaluation exclusively using the digital interface — User-definable threshold and alarm adjustment — Acoustic signal generator ... Package includes: — Oxygen analyser — Power cable — Hose set, 3 m, incl. filter and probe — Calibration certificate — Transport case

Fit-Up systems shortens the big diametric and heavy pieces’ montage period in cylindrical piece fabrication and reduces the need of crane and operator. Fit-Up systems basically consist of 2 main rotator teams. With the fixed rotator system, pieces’ heights towards each other are adjusted while rotator amount increases according to piece tonnage. Other rotator systems are mobile and as it appends to the piece it moves forward and basically make the movement of the piece’s rotating movement. With the help of column-bom which is the source of montaged pieces on Fit-up systems, it can be finished quickly while saving man-hour. In Fit-up system basically; besides the fixed rotator set that adjusts montage and heights it contains 2 motorized and 1 wanderer rotator systems.

EKO circular welding systems are designed for circular pieces’ integration with various welding methods in different positions. It appeals to a wide usage area in which all of the welding techs single and multipass welding tig, mig/mag and submerged welds can be used. It is used in environmental and linear welding of materials like circular formed, boiler, thermosiphon, hydraulic cylinder, conveyor roller, conveyor wheel, solar power boilers etc. It increases output and gain with the savings of materials and time. Upon request, production is made on different diameter, height and features

Rotators are resistant to severe working conditions and are designed to rotate work pieces weighing 5 to 150 tons. It enables the cylindrical parts weld sensitively by rotating clockwise or anticlockwise. In line with customer’s demanded diameter and tonnages, its production can be made auto regulative or conventionally. Features -Through polyurethane coated wheels rotation quakes and uploading hitting are absorbed during welding. -In the applications requiring high temperature and major load, featured steel wheels can be used as well. -Wheels possess self-adjusting feature for small or big diameters. This adjustment can be made with ball screw or by hand optionally. -For the manual usage, digital control or analog entries can be integrated to Column Bom systems. -Sensitive rotation with low gaped reducer -Synchronised working feature -Power transmission with flat gears

Profinox provides stainless steel welding services of the highest quality. We perform various types of stainless steel welding TIG welding (or WIG welding), MIGMAG welding, MMA welding, orbital welding, electric welding, but also aluminium welding. The main aspect that made us nationally known and appreciated among our customers was and remains the quality of our welding. We have a team of professionals and we make sure that our stainless steel welding, aluminium welding and other welding services are, without exception, performed in accordance with safety and quality standards. Our vast experience gained in making the most demanding types of welds, such as those in the pharmaceutical industry, recommends us. If you need stainless steel welding services, feel free to request a quote or contact us for more information.

You state your requirements and send us the material properties. KASAG then configures the thermal and hydraulic calculations for the desired heat exchanger. The realization is implemented according to the available drawings or on the basis of a comprehensive engineering. KASAG offers all processes necessary for that, such as the orbital-welding process for manufacturing heat exchangers. With KASAG, you can be sustainably flexible.