Tools - Import export

The manufacturing precision of the roller has a major influence on the quality of the final product (wires) as well as on the service life of the rollers. It is therefore essential that the ground “V” groove on the outer ring is machined and positioned precisely relative to the internal geometry. WIB only produces straightener roller bearings produced in this fashion, while many other producers machine the outer wire guide groove after assembly

The most universal and most sold model by far for the mid capacity range to 10,500 cycles/h. Simple operation from touchscreen Integrated controller for infeed hole punching Available in two working widths.

High-performance drum feeder with low feed height for comfortable working. With a capacity of up to 20,000 cycles/h, the TA 20 is also deployed for the small folds of rotary printing sheets.

Mobile transfer table for inline configuration of BSR 550 Servo with machines interfaced upstream such as cross cutters and digital printing machines.

Mobile transfer unit for inline operation with the BSR 550 Servo rotary die-cutter. For the perfect gripping of die cut products. Fitted with clocked air nozzles for the separation of inner cuts.

Simple, cost-effective delivery with fixed height.

The SAB 550 / 750 stream delivery is used for multiple-up production. Formats from A3 to 30 x 30 mm (minimum) can therefore be delivered in streams Round belt infeed for optimised product delivery Powered top belts with size-independent stream belt Preselection and total counters Motorised height adjustment Available in two working widths, optionally with stream belt extension to 2 meters.

The BSM 750 Servo with integrated front trim lends the booklet its final form. Front trim, head and foot trim, and blank separation are performed in one operation.

Where punch force is crucial. Fitted with a high-performance servo drive, capacity rises to 12,500 cycles/h. High punch force for die-cutting (to max. 4 mm) High-performance 5kW servo motor Controllable cutting speed Available in two working widths.

"The compact and attractively priced BSR 550 basic is structured as an offline solution. It is designed specifically for users who want to produce small and medium runs economically and efficiently as well as for those for which the flexible connection options and technical features of the BSR 550 Servo have no priority. Individual products are fed to the punching area from the flat pile feeder and punched with the rotating flexibe die. The sheet alignment on the side is performed with a register table with ball rail. The position accuracy in the direction of production is realised with a positioner roller system that causes the sheets to pass the punching cylinder with high precision without stopping. To exchange the flexible dies the entire breakout and deliver unit is disconnected from the die-cutting area. Thus an optimal accessibility is guaranteed. After die-cutting the inner cuts are separated and the section grids deflected.

This machine configuration is the most flexible variant. It can not only be combined with downstream but also with upstream equipment such as cross cutters, digital printing machines and folding machines. Products are fed individually to the punching area via register table and rotary punched by using a flexible die. The sheet alignment on the side is performed with a register table with ball rail. The position accuracy in the direction of production is realised with a positioner roller system that causes the sheets to pass the punching cylinder with high precision without stopping. Automatic discharging of section grids and simultaneous separation of inner cuts increase production in addition. The format range of the BSR 550 Servo is from 550 x 750 mm to 210 x 210 mm. Sheets having a product thickness between 0.5 mm and 80 g/m2 can be processed. The maximum capacity of the machine is 12,000 sheets/h.

In this configuration variant, products are fed to the punching area individually from the pallet feeder and rotary punched by using a flexible die. The maximum stack height of the feeder is 100 cm. The sheet alignment on the side is performed with a register table with ball rail. The position accuracy in the direction of production is realised with a positioner roller system that causes the sheets to pass the punching cylinder with high precision without stopping. Inline configuration of the die-cutting machine with machines interfaced downstream such as folding machines, mailing systems and packaging machines is the most efficient way of carrying out multiple high-performance steps in one operation. Automatic discharging of section grids and simultaneous separation of inner cuts increase production in addition. The format range of the BSR 550 Servo is from 550 x 750 mm to 210 x 210 mm. Sheets having a product thickness between 0.5 mm and 80 g/m2 can be processed.

Individual products are fed to the punching area from the flat pile feeder and punched with the rotating flexibe die. The sheet alignment on the side is performed with a register table with ball rail. The position accuracy in the direction of production is realised with a positioner roller system that causes the sheets to pass the punching punching cylinder with high precision without stopping. Inline configuration of the die-cutting machine with machines interfaced downstream such as folding machines, mailing systems and packaging machines is the most efficient way of carrying out multiple high-performance steps in one operation. Automatic discharging of section grids and simultaneous separation of inner cuts increase production in addition. The format range of the BSR 550 Servo is from 550 x 750 mm to 210 x 210 mm. Sheets having a product thickness between 0.5 mm and 80 g/m2 can be processed. The maximum capacity of the machine is 12,000 sheets/h

The MicroLab 10 enables micrographs to be taken quickly and easily regardless of the location. It covers all relevant processing steps – from cutting and polishing to etching and visualization. The compact carry-case design enables the quality of crimp and splice connections to be assessed with minimum effort and maximum effectiveness. Available in a portable carry-case, the compact MicroLab 10 is designed for contacts and conductors of up to 2.5 mm in diameter. The samples can be quickly clamped in the holder – no re-clamping for all processing steps. The laboratory’s components include autonomous, independent preparation, evaluation and documentation modules. A complete on-site analysis can therefore be performed within a short period of time. A USB digital camera with a microscope is integrated into the lab for visualization purposes and to ensure complete documentation.

Seamless quality control is becoming an ever important factor in competition. Micrographs are indispensable in the release of new crimp terminals and tools. The MicroLab 35 micrograph laboratory is a central part of modern quality engineering. MicroLab 35 is designed for the quick creation of micrographs of terminals up to a diameter of 3 mm. The processing time is short thanks to the fully automatic transport system and the reliable tech­nology. The parallel processes allow one micrograph per minute to be created on a continuous basis. The sample is clamped in place quickly with laser support, so the inspection position is determined precisely. There is no re-clamping of samples – the MicroLab 35 cuts and polishes the samples automatically. As soon as the samples arrive at the evaluation unit, they undergo electrolytic cleaning – the micrograph is taken and evaluated.

MicroLab 30 is designed for creating micrographs of terminals up to a diameter of 10 mm. Processing can be done in less than thirty seconds thanks to the intuitive control system and the optimized arrangement of the cutting and polishing module. An integrated line laser simplifies the determination of the microsection position. The autonomous preparation, evaluation and documentation modules that are part of the lab operate independently of each other and enable a complete on-site analysis. A standardized holder positions the sample without having to re-clamp it. The concentric arrangement of the saw blade and polishing wheel enable an optimum process sequence. Reproducible micrograph preparation is assured by the two step motors that serve as a multi-axial feed control system. The mobile MicroLab 30 requires very minimal maintenance.

Seamless quality control is becoming an ever important factor in competition. Micrographs are indispensable in the release of new crimp terminals and tools. The highly flexible and modular MicroLab 55 micrograph laboratory is a central part of modern quality engineering. The MicroLab 55 micrograph laboratory is designed for the most versatile application ranges and is ideally suited for this purpose. It enables micrographs to be produced for all types of crimps available on the market – both transverse section and longitudinal section. The above applies also to products such as PCBs or housings from outside the automotive sector. Extremely short processing times can be achieved thanks to the optimum arrangement of the individual modules. Reproducible sample preparation is guaranteed to be perfect because the sample does not have to be re-clamped between the individual processing steps.