Waste water treatment plants - Import export

The New C2E Decanter Centrifuges for Small Treatment Plants Flottweg presents a new era of sludge dewatering for small sewage treatment plants. The C2E decanter centrifuge was developed specifically for the dewatering and thickening of smaller sludge loading rates. It features all of Flottweg's know-how in a compact, space-saving design. Over five decades, Flottweg has gathered rich knowledge of the area of sewage sludge thickening and dewatering. That know-how has been transferred into a new generation of environmental centrifuges. Our requirements for the C2E are just as high as for the big Flottweg Decanters. Disposal costs still play a central role, even for small communities. The quality of the machine and its efficiency regarding separation results reduces the overall lifetime costs to a minimum. Want to learn more about our solutions? Then get in touch.

Proven know-how meets state-of-the-art technology. This is the best way to describe the new Flottweg decanter C series. We also have the optimal solution for the very large wastewater treatment plants. The combination of our own Simp Drive® drive system, which has been in use since 1994, and Recuvane®, which allows flexible and simple retrofitting as well as targeted discharge of the centrate water, sets new standards for Flottweg in separation technology.

Flottweg C series decanters around the world process 25 million liters of sewage sludge per hour. The dewatering and thickening of sewage sludge plays a decisive role in the wastewater treatment process. Requirements for the quality and efficiency of sewage treatment plants increase year after year, not least driven by the increasing costs of energy and disposal. As a result, the state of the art is now to use decanter centrifuges to dewater and/or thicken the incoming sludge. Flottweg developed the decanters of the C series especially for this purpose. The C7E represents the largest of all the C machines. The C7E increases the proportion of dry substance in the sludge, thereby reducing its volume and weight (due to loss of water). That means that operators need to dispose of, recycle, or burn less sludge. The result: enormous potential savings for the operators of sewage treatment plants.

The demands on the quality and efficiency of sewage treatment plants are growing from year to year, not least due to rising energy and disposal costs. As a result, using decanters to dewater sludge means using state-of-the-art technology. The C-series decanters from Flottweg achieve high performance with reduced energy consumption. Flottweg Wastewater Decanters offer advantages over other processes and competitors' machines: ► High dry solids values in the discharged material ► Higher power density within a small footprint ► Powerful Flottweg Simp Drive® drive ► Reduction of operating costs due to reduced need for flocculant ► Additional energy recovery with the Flottweg Recuvane® system ► Economical bowl and scroll drive ► duces the energy consumption of your decanter by 10 to 30 percent

Transport and disposal costs, at over 70 percent, represent by far the largest cost item in sludge dewatering. A powerful dewatering assembly is thus an important criterion. With a Flottweg HTS Decanter in the C series, you can achieve the highest possible total dry solids in the dewatered sludge, thereby continuously saving on transport and disposal. More than 50 years of experience in the dewatering of sewage sludge and continuous further development have gone into the design of the Flottweg HTS Decanter. This experience, combined with references from the entire world, makes Flottweg one of the leading providers of mechanical separation technology. The HTS Decanter is attractive for its performance, its efficiency, and its high cost-effectiveness. The decanters in the Flottweg C series cover a throughput range from about 5 to over 150 cubic meters per hour. We can offer you comprehensive know-how and customized systems.

Neotec UV developed open channel low-pressure, high-output ultraviolet (UV) disinfection system equipped with cleaning device operated by submersible rodless cylinder (NOL-HA Series) in 2005 and obtained Excellent Performance Certification from Korean government agency in 2009. Since then, Neotec has installed UV system at many wastewater and reclaimed waste- water treatment plants in Korea.

SYSTEM SOLUTIONS FOR GAS STORAGE With the Lipp gas holder Lipp offers a tried and tested system solution which is complete in itself, for unpressurised storage of biogas, sewage gas and landfill gas. This solution is chiefly used for municipal waste water treatment plants and landfills. Due to its design, as well as high functional and operational safety, it also ensures low maintenance costs over a very long service life. This is mainly because the sensitive gas holder is protected against UV radiation and other environmental influences by a steel container manufactured with the Lipp dual seam system. Furthermore, this construction method allows an exact leak test and highly accurate metrological monitoring of the gas fill level. Both aspects are essential for safe and efficient plant operation. With certification according to § 19 WHG for Lipp GmbH and DVGW approval of the gas storage tank, further conditions are met for use in municipal waste water treatment plants.

SYSTEM SOLUTIONS FOR MUNICIPAL WASTE WATER TREATMENT Lipp has for many decades been an established partner of municipal waste water treatment plants, engineers and general contractors in the field of tank and system solutions for municipal waste water treatment. Due to their method of construction as well as flexibility in the choice of materials and ideal diameter – height ratios, Lipp tank and system solutions are especially suitable for the needs of small to large sewage treatment plants. They are ideally tailored to one another, but may also be embedded as individual island solutions into existing systems and are therefore equally popular with planners and end users alike. The stainless steels used and the double seaming guarantee maximum water tightness and durability with low maintenance for a wide variety of waste waters, slurries, process liquids and gases. The versatility in terms of the system solutions offered for municipal waste water treatment plants

TANK AND SYSTEM SOLUTIONS FOR WASTE WATER TREATMENT PLANTS Individual, customised container and system solutions have been one of the core business areas of Lipp GmbH for decades. This is demonstrated by the long list of references for completed tanks and equipment that have been implemented in close cooperation with well known engineering firms and companies for industrial waste water treatment plants at home and abroad. From simple, open topped waste water tanks through process vessels with special requirements for stainless steel and sealing materials to fully equipped fermenter types, (SBR, CSTR etc.) for different applications, Lipp offers a wide range of system solutions. Each project is planned and manufactured individually according to specific customer requirements for material, diameter, process instructions etc., and installed and tested if necessary in close cooperation with the partners. The versatility of the Lipp system in combination with process

Lipp tank and system solutions for municipal waste water treatment have been realised in close cooperation with well known design companies and end customers since the 1980s. In addition to municipal waste water treatment plants in Germany, Austria, Switzerland, France and other European countries, the Lipp system has already been successfully installed in many Asiatic projects. Lipp waste water tanks are offered in variable sizes and with individually adapted features (material, covers, additional equipment). Our success lies in professional management and close cooperation with all stakeholders over the entire project period. Reliable tank solutions, timely installation and numerous reference plants both in Germany and worldwide make Lipp an important partner in municipal waste water treatment.

ATMOSPHERIC PRESSURE, MAINTENANCE FREE AND PROTECTED AGAINST EXTERNAL EFFECTS The pressureless gas storage system of Lipp is used for the storage of gas produced on landfill sites, waste water treatment plants and also as external storage on biogas plants. The system is determined by its robust and technical advanced construction where the gas balloon is protected by a galvanized steel tank. This protects the balloon against UV light and also other external factors. The system is mostly utilized at landfill sites or WWTP to buffer the gas before its further processing. The experience gained during the past decades has improved the complete system and the single components and makes it a perfect choice for end users and general contractors.

Waste water treatment plants and surface waters have enormous energy potential. A sewage treatment plant, for example with 90 million litres of wastewater daily, reducing the wastewater temperature by using heat exchanger by around 1°C, generates a power of about 4.3 MW. The comparative potential for energy recovery from the surface water is even higher. Environmental aspect Induced by humans, water temperatures of the surface and streams have steadily increased, not least owing to the inflows from sewage water treatment. This has serious consequences on the flora and fauna. If heat is extracted from purified water in the sewage treatment plant or from surface waters and from streams, and water temperature is thereby reduced, this will have a positive effect on the entire ecological system. With KASAG heat exchanger systems, on the one hand, the energy requirement of the sewage treatment plant can be covered and, on the other, buildings in near vicinity can be heated or cooled.

Gas storage systems by Lipp have been successfully installed in more than 300 projects in Germany and worldwide. The gas storage capacity extends from 30 to 5,000 m³. The gas resistant PVC gas holder is protected by a galvanised steel cylinder. The self supporting roof is made of 1.4301 high grade stainless steel. The Lipp gas holder is offered as a complete system, including sensors and built in parts as well as steel construction, and can be easily integrated into an existing system. The main area of application of the Lipp gas holder is municipal waste water treatment plants and landfills which want to balance out fluctuations in gas production and at the same time need a buffer store for possible downtimes. A further gas holder may also be of interest for direct marketing of biogas, where feed in at certain times is necessary. The Lipp gas holder is especially attractive when considering the fact that electricity cannot be stored. But (bio) gas, which is used for power generation

Our products are unseen aides installed in many electric machines and motors: from huge plants to compact hand-held devices. Are you looking for a entirely specialised solution for current and data transmission? We produce the right carbon brushes and brush holders for the broad range of applications which characterises the field of electrical and plant engineering. This includes filling and packaging machinery, waste water treatment plants or revolving door systems, just as much as the manual electrical appliances which provide professional and hobby craft workers with reliable service. And these are a just a few examples. As we are system suppliers, you can be absolutely sure: MACK supports you throughout the entire development process. MACK supplies first-class OEM quality and durable replacement parts from in-house production. MACK makes your ideas come true!

WASTE TO ENERGY INDUSTRY BIOGAS FROM ANAEROBIC WASTE WATER TREATMENT AND WASTE FERMENTATION PLANTS. Due to their technical characteristics and profitability, Lipp tank and system solutions are used in a variety of industrial biogas plants. Two areas of application can be distinguished, which in many cases also follow both objectives. APPROPRIATE PROCESS TECHNOLOGY, SUITABLE CONTAINER TECHNOLOGY AND THE RIGHT DIMENSIONSFirst, the anaerobic treatment of various industrial waste waters, such as in food production, biofuels or similar. The main objective here is the anaerobic pretreatment of highly contaminated but easily degradable waste water to reduce the COD load before it can go to the next stage of aerobic waste water treatment. The challenge is that in spite of the low DM content, a high degree of degradation is achieved by biomass retention or return and at the same time, biogas is produced. Due to the flexibility and variability of the Lipp system in terms of procedures

SMS offers sludge drying systems with horizontal thin film dryers for treatment of sludge from municipal as well as from industrial waste water treatment plants. Variations of this sludge treatment process are: Pre-drying up to 35 to 50 % dry solid content before incineration in fluidized bed incinerators 65 to 75 % dry solid content before combined incineration with garbage, composting or landfill Full drying up to 85 to 95 % before thermal utilization as bio-fuel for cement kilns, coal fired power stations, pyrolysis, gasification or other conversion processes before composting and agricultural usage as fertilizer and for soil reclamation In all these drying processes the thin film dryer is the first choice.

Circular Formwork with adjustable radii for waste water treatment plants, container construction, water parks, towers, stairwells, garage entrances, gardening and landscaping. Advantages of clamp connection: - Less connecting pieces - Fast segment connection - Clamps can be “stored” at the segment - Stepless segment positioning with height offset

Circular Formwork with adjustable radii for waste water treatment plants, container construction, water parks, towers, stairwells, garage entrances, gardening and landscaping. - Infinitely adjustable for diameters from 2 - 5 meters, and 5 meters to infinite - Only 0.28 - 0.55 ties/m² - Delivered ready to use to the construction site - Perfectly round and with exact dimensions - System solutions for haunch girders and uneven surfaces - Compatible with all PASCHAL systems

Circular Formwork with adjustable radii for waste water treatment plants, reservoir construction, water parks, towers, stairwells, garage entrances, gardening and landscaping. - For fair-faced concrete - perfect concrete finish (no bolt impressions) - Infinitely adjustable for diameters from 5 meters to infinity - Only 0.28 - 0.55 ties/m² - Delivered ready to use to the construction site - Integrated crane lifting clamps - Perfectly round and with exact dimensions - System solutions for haunch girders and uneven surfaces

Recovery of flexoprint dye Picture: printing dye (red); ultrafiltrate (orange); nanofiltration permeate (clear) Application: Conditioning and concentration of cardboard printing dyes (flexo print), e.g. paper bag manufacturing, corrugated board manufacturing. Conditioning of the rinse waters by ultrafiltration(UF): Recovery and recycling of dyes, separated by tonality Further conditioning of the permeate by nanofiltration(NF): Recovery of the rinse water Further conditioning of the UF-concentrate by evaporation / distillation as pre-stage for external disposal Advantages of the process: Recovery of dyes separated by tonality is possible and established Recirculation of the rinse water is possible and established Reduction of the waste water amount At existing waste water treatment plants (based on precipitation) amounts of sludge can be reduced enormously Compact and modular design Fully automized process - low personnel costs High degradation rate and efficiency (concerning CSB, Cu,

ALS® – Acidless Separation® by IKOI is a revolution in the metal refining industry. It achieves silver and gold separation without any chemicals. This Green Technology has obvious benefits for the environment and the communities, as well as a positive effect on the economics of the industry. ADVANTAGES OF ALS®: No use of chemicals. ALS® is a real Green technology No Precious Metals losses Fast process Safety and security No need of Precious Metals lock-up Easy metal control and accountability at every step of the process Easy to use Flexible (it can process a wide range of alloys) Low OPEX Low Maintenance No need of additional equipment (scrubbers, filters, waste water treatment plants etc.)

EMS Makina Manufacturing in Turkey Rear Loading Waste Transfer Stations. Steel conveyor waste transfer station is used for unloading the solid municipal wastes, that were collected from the inner-cities with smaller garbage trucks, in to bigger capacity waste transfer semi trailers so that the municipal solid wastes can be transported to the landfills economically.