Anti-corrosion coatings - Import export

SCHOCK Powder Coating enables us to create high-performance and visually appealing product surfaces with long-term corrosion protection and customized color options. Electrostatic powder coating is based on the principle of attracting parts with opposite electrical charges. When high requirements for impact resistance and weather resistance are essential, powder coating is indispensable. These properties have led industries such as appliance manufacturing, machinery manufacturing, medical technology, heating and ventilation technology, household appliances, store fixtures, and furniture manufacturing to transition significantly from wet paint to powder coating. The powder coating process is suitable for all electrically conductive and thermally stable solids. SCHOCK Powder Coating operates with state-of-the-art technology, fast color change cycles, and sustainable, energy-efficient production.

SCHOCK Powder Coating enables us to create high-performance and visually appealing product surfaces with long-term corrosion protection and customized color options. Electrostatic powder coating is based on the principle of attracting parts with opposite electrical charges. When high requirements for impact resistance and weather resistance are essential, powder coating is indispensable. These properties have led industries such as appliance manufacturing, machinery manufacturing, medical technology, heating and ventilation technology, household appliances, store fixtures, and furniture manufacturing to transition significantly from wet paint to powder coating. The powder coating process is suitable for all electrically conductive and thermally stable solids. SCHOCK Powder Coating operates with state-of-the-art technology, fast color change cycles, and sustainable, energy-efficient production.

In addition to the product range of classic cold rolling mills, we can also offer our customers electrolytically galvanized strip. The zinc coating offers excellent corrosion protection: In cooperation with our customers, we have developed a product that solves the problem of zinc abrasion in the processing of galvanized strips - ZPL (Zinc Plus Paint). An organic coating system is applied immediately after electrolytic galvanizing. This results in a colourless, uniform, highly lubricious layer with a dry film thickness of 0.50 - 3.00 µm, which can of course also be supplied in any desired colour. ZPL offers the following advantages: Further improvement of corrosion protection Excellent sliding properties, preventing zinc abrasion in the tool Reduced tool wear Longer tool life Oil-free processing is made possible Coating and printable layer with "Anti Finger Print" properties

EXCOR PERIGOL DW is an anti-corrosion oil containing solvent which is chiefly used for the corrosion protection of ferrous metals, uncoated or partially galvanised steel, cast iron and other metals. It offers excellent water-repellent properties. In metal parts produced by processes involving water EXCOR PERIGOL DW removes the water, which dissolved corrosion-inducing salts may also contain, from the surface, creating a wipeproof film which protects against corrosion. This property can also be useful for dry parts, for instance during spraying. A wipeproof film provides more robust protection against mechanical and thermal stresses and also enhances the corrosion protection it provides.

EXCOR desiccant bags BALESO are made of 100% natural bentonite (alumina) and are free of chemical additives. The wrapping material is available in two variants: low-dust (type A) and dust-tight (type B) desiccant bags, which are made of highly tear-resistant fleece in accordance with DIN 55473 specifications. Their use is environmentally friendly and there is no risk of skin contact. The bags are ready for use immediately after removal from the collective packaging. No additional handling is necessary. The desiccant bags should be placed in the packaging so that they do not come into contact with the metal. Typical applications: — Warm packed metal parts (risk of condensation). — Metal parts with residual moisture in deep holes — Packages with a large volume of air — Long-term packaging

EXCOR PERIGOL 100 is suitable for corrosion protection of ferrous metals, uncoated or partially galvanised steel, cast iron and other metals. PERIGOL 100 may be applied using immersion or spraying techniques. EXCOR PERIGOL 100 corrosion protective oil only requires a brief drip-off time and when applied can resist temperatures of up to approximately 50º Celsius. Solvent-free PERIGOL 100 forms an oily, non-wipeproof film on the metal surfaces which may be removed using aqueous alkaline media.

The incremental encoder with the model designation FOI records the angular position by means of a magnetic sensor and signal processing and generates the corresponding pulse outputs. The robust steel housing with anti-corrosion coating and stainless steel flange (AIMgSi1) ensures versatile use of the incremental encoder for your individual application. The shaft of the FOI is made of stainless steel and the bearings are equipped with a shaft sealing ring.

Mass coating of small parts using the hot drum process Coating with the Rotamat is the economical solution for the surface finishing of mass-produced small parts made of elastomers, metal or wood - for example, O-rings, handles, springs or screws. Even geometrically complicated or particularly sensitive parts leave the machine perfectly coated and dry. The coating process is fully automatic, so that the time-consuming insertion or suspension of the parts on racks - which is necessary with conventional automatic coating machines - is no longer necessary. The Rotamat is suitable for a wide variety of coating agents. Typical applications are: — Decorative coating — Bonded coating — Adhesive coating — Anti-corrosion coating — Insulation coating

All components pass a quality inspection before being used. Many different methods and procedures are used here (e.g. PMI 0 positive material inspection, crack detection). Our scope of machining reaches from chipping/metal cutting to sandblasting (using granule materials) to welding, assembling and painting. We handle many different metallic and nonmetallic materials as steel, stainless steel, duplex materials, titanium, plastic material We give a big importance to welding: Nash employees are certified according to ASME 9 and therefore qualified to manufacture pressure vessels and piping according to Pressure Equipment Directive (DIN EN 3834) and ASME Standards (31.3). Our systems are painted according to customer specification. We work with all wet paints and 2K paints. Anti-corrosion-coatings up to category C5M are possible. Of course, we meet all the other specifications, e.g. regarding coating thickness, as well. The electrical engineering is also done in the Nash location, from design to cabling. After the completion, the system undergoes a pressure test. Furthermore there is an option to do a complete function test to verify the performance data. Nash is certified according to ISO 9001 and ISO 14001.

EXCOR ZERUST Capsules have been specially designed for the protection of electrical and electronic equipment such as switchboards. EXCOR VCI corrosion protection is provided within a defined radius. EXCOR offers customers ZERUST capsules which remain effective for approximately one to two years, depending on how well sealed the surrounding space or packaging is. EXCOR ZERUST Capsules should be positioned as centrally as possible within the packaging and as close as possible to the metal requiring protection. A self-adhesive strip on the back of each capsule makes them easy to attach.

EXCOR PERIGOL VCI 230 is used to provide corrosion protection for ferrous metals, steel, cast iron, copper and aluminium alloys as well as fully or partially galvanised steel. Solvent-free PERIGOL VCI 230 contains vaporising corrosion inhibitors and may be applied via immersion, spraying or brushing. This product has been specially developed for the protection of metallic cavities. Thanks to the VCI it contains, coating the floor of a case suffices to protect the inner walls from corrosion. PERIGOL VCI 230 is compatible with a wide variety of engine and gear oils, meaning as a rule it does not have to be removed after shipment. In direct contact with metal surfaces PERIGOL VCI 230 forms an oily, non-wipeproof film on the metal surfaces which may be removed using aqueous alkaline media.

EXCOR EMIBO Classic Capsules can be used as VCI diffusers in cavities in transport and storage packages. The simple dosing and ease of handling makes them ideal for users' individual container systems; spent diffusers are simply replaced by new ones. If used according to the instructions, EXCOR EMIBO VCI diffusers provide corrosion protection for up to 15 years. If the packaging is re-used, the capsules can be replaced as and when the circumstances of your product cycle allow. EXCOR will be glad to offer advice on suitable replacement intervals. On request EXCOR can provide EMIBO Classic capsules fitted with self-adhesive strips or Velcro to allow them to be attached to the packaging.

EXCOR VALENO S Film can resist heavy mechanical loads both during application and on subsequent loading or transshipment, including the stresses exerted on vulnerable corners and sharp edges. To this end EXCOR VALENO S Film offers special mechanical properties in terms of tensile strength, resistance to tearing, elongation at tear and puncture resistance in conformity with DIN EN ISO 527-3/2/200 and ASTM D1709/A. In many cases these properties are sufficient to allow a reduction in film thickness, saving customers money and reducing the environmental impact.

Shrink film produces a close bond between the packaging film and the packaged merchandise. The heat-induced shrinking process causes the film to cling tightly to the merchandise or container, thereby avoiding vulnerable points which may suffer damage during shipment or transport. Shrink film may be processed manually, semi-automatically or fully automatically. The shrinking properties may be adjusted to the specific application in terms of both direction and degree of shrinkage. The standard version of EXCOR VALENO shrink film shrinks biaxially, i.e., equally in all directions. Individually tailored degrees of monoaxial or biaxial shrinkage can also be produced on request. All VALENO shrink film is made of polyethylene and can be used in packing machines. The EXCOR VCI substance is integrated into the polymer matrix and active on both sides.

The metal-working industry chiefly uses EXCOR ABRIGO Crepe Paper for packaging unevenly shaped parts. Due to its good stretchability crepe paper adapts to the shape of the part and does not tear. The creped structure gives the paper good cushioning properties To provide an outer barrier layer VCI Crepe Paper can be coated with polyethylene. The degree of creping of paper determines its longitudinal stretchability and pliancy. EXCOR ABRIGO crepe papers offer all these properties, adapted to the customer’s wishes. For our EXCOR ABRIGO crepe papers we process raw paper ranging from 30 - 200 g/m² and with degrees of creping from 5 - 200 per cent (by creping we mean the percentage increase in base weight due to the crinkling it brings about). EXCOR ABRIGO crepe papers are available as rolls or sheets.

VALENO Bubble Film is flexible, light internal packaging made of polyethylene which provides excellent cushioning coupled with active EXCOR VCI corrosion protection. It acts as an air cushion which protects metal surfaces from vibration and impacts during transport. EXCOR VALENO Bubble Film is available in rolls and sheets or as bags, tubes and covers.

EXCOR VALENO Layer Boards offer highly versatile structural anti-corrosion packaging suitable for use as lattice box lining, box dividers, interleaving sheets or small containers. Their durability makes VALENO Layer Boards ideal for multiple or long-term use. Depending on operational conditions, their depot-like nature means that EXCOR VALENO Layer Boards can diffuse VCI for up to five years, offering secure, long-term corrosion protection.

The EMIBO Nature VCI dispenser capsule consists of 100 percent natural raw materials. While the shell is made of tough cardboard, the VCI carrier inside the capsule consists of multi-layered technical filter paper. For faster VCI release and improved circulation, EMIBO Nature uses an innovative VCI chamber system. In addition to a rapid build-up of the VCI protective atmosphere, EMIBO Nature offers a reservoir of active ingredients that maintains its protective function even under extreme climatic conditions. As a handy accessory, the VCI dispenser made of pure cellulose is particularly suitable for one-way packaging. It is simply disposed of as waste paper.

EXCOR ABRIGO Kraft Paper combines the tried-and-tested properties of traditional packaging with the EXCOR VCI corrosion protection effect. EXCOR ABRIGO is a high-quality kraft paper with solid usage properties. It is tough, flexible, abrasion-proof and easy to use. The steady, gradual emission of the EXCOR VCI corrosion protection substance prolongs the kraft paper's active life, while the fact that both sides provide effective VCI protection prevents application errors. EXCOR ABRIGO is suitable as VCI interior packaging, interleaving sheets or as inserted VCI carriers. As well as standard sizes we also supply custom sheets and rolls. The paper is a particularly economical choice because can precisely plan the amount you need.

Ready-made bags and covers simplify the packing process and provide a sealed protective area. EXCOR VALENO Bags and Covers are made from a protective polyethylene film. The EXCOR VCI substance impregnated into the polyethylene provides metal products with long-term protection. Additional extras are available such as self-sealing, customer-specific printing, ESD protection, fire retardant properties, specific mechanical strength properties and transparency and may be combined as desired.

VALENO Stretch Film combines the tried-and-tested corrosion protection afforded by EXCOR VCI with the specific properties of a stretch film. VALENO Stretch Film is a universal medium for the shape-hugging wrapping of merchandise stacked in open containers and the secure bundling of shaped pieces and tubing, while also providing a protective skin for metal parts and coils. Its smooth outer surface prevents wrapped merchandise packages from adhering to each other and facilitates the handling of stretched packages. The VCI corrosion protection integrated into the polyethylene-polymer matrix of EXCOR VALENO Stretch Film is active on both sides. VALENO Stretch Film can be used both manually and in packing machines.

As compared with conventional LDPE and HDPE films, multi-layer, diagonally laminated EXCOR VALENO X Film delivers extremely good strength properties. These make it ideal for multiple uses, while the ability to use both sides without having to worry about the effective direction provide additional operational security. EXCOR VALENO X Film is ideally suitable for packaging very bulky objects such as machinery, particularly if severe mechanical stresses are anticipated during transport. As single or multiple use packaging, VALENO X Film often comes in the form of covers specifically designed to fit the shape of the merchandise to be transported, complete with special closure and fastening accessories.

EXCOR ABRIGO Corrugated Board with integrated EXCOR corrosion protection is one of the most economical VCI packaging solutions. It is frequently used for the storage and/or transportation of corrosion-sensitive components such as brake disks, crankshafts, valves and springs. Sheets of ABRIGO Corrugated Board can be manufactured as a one-sided or two-sided product and used as interleaving sheets for stackable items.

The transport and storage of large corrosion-sensitive merchandise in the open air calls for special protective measures. The multifunctional VALENO CAMPO film developed by EXCOR possesses all the properties necessary, combining as it does corrosion protection with the barrier properties of a coextrusion shrink film. VALENO CAMPO comprises an inner layer with EXCOR VCI corrosion protection, a central barrier layer to prevent water vapour from penetrating and an outer layer providing UV stabilisation. After all, you can never be too safe.

EXCOR VALENO Trays and Containers are made of hard plastics based on polyethylene and polypropylene and manufactured using deep-drawing or injection moulding techniques. The durability of these containers makes them the ideal choice for multiple uses, or may with narrower walls be employed as single-use packaging. The work pieces or small loads to be transported fit snugly into the containers. No additional VCI diffusers are needed since the plastic is impregnated with VCI substances. These two combined properties markedly simplify every kind of automated transport and storage process. Provided the instructions for use are followed EXCOR VALENO Trays and Containers will offer corrosion protection for up to five years.

EXCOR ABRIGO Skinboard is used to protect metal surfaces from mechanical and corrosive damage and as protective packaging for small items and replacement parts. When coming into contact with bare metal surfaces, board with no corrosion protection can experience corrosion. Abrasion-proof EXCOR ABRIGO Skinboard is visually indistinguishable from uncoated board. In practical applications it is advisable to use a combination of EXCOR ABRIGO Skinboard and EXCOR VALENO Skin Film. During the skin packing process EXCOR ABRIGO Skinboard binds optimally with EXCOR VALENO Skin Film, without emitting any odours.

Using a special process, trays of different dimensions or materials (corrugated board, fibre casting, plastic) are equipped with a VCI film true to contour. The VCI protection becomes part of the tray and - combined with a closed outer packaging - makes further corrosion protection unnecessary. You can directly load the trays, minimize the need for packaging components and optimize handling at the workplace. Trays made of cast fibre or corrugated board are ideal for one-way use. After use, the film and tray can easily be separated, so that both materials can be sorted and disposed of.

EXCOR VALENO Fleece combines VCI corrosion protection with the advantages of a fleece material. EXCOR VALENO fleece is durable, pliant, hydrophobic and soft, making it ideal for protecting parts with delicate surfaces from corrosion and mechanical damage. Due to its open-pored fleece structure the VCI substances vaporise more rapidly, swiftly building up a protective atmosphere. This high VCI concentration also makes EXCOR VALENO fleece ideal as a VCI depot for long-term packages.

EXCOR VALENO Skin Film adheres to the packed product as tightly as a second skin and retains the product on the so-called skinboard. VCI skin packages are particularly suitable for protecting small items and replacement parts from mechanical and corrosive damage. In practical applications it is advisable to combine EXCOR VALENO Skin Film with EXCOR ABRIGO Skinboard because fibre boards with no corrosion protection can induce corrosion if they come into direct contact with metal surfaces. All EXCOR VALENO Skin Films are suitable for use in packing machines.