Reactors - Import export

Pressure vessels/containers and reactors must meet the highest quality requirements. The pressurized objects are designed at KASAG according to the relevant regulations and subsequently produced, with great enthusiasm, using the most modern technology. Stainless steel and special materials, such as duplex and nickel-based alloys (Hastelloy, Inconel) are processed. All our production experts have the mandatory certificates, and have mastered the welding process MIG, MAG, TIG, Plasma and Orbital and work solely with certified welding consumables. The pressure vessles and chemical reactors are finally polished, pickled, passivated and tested using non-destructive test methods. KASAG products meet all your standards.

Reactors must meet the highest quality requirements. The pressurized objects are designed at KASAG according to the relevant regulations and subsequently produced, with great enthusiasm, using the most modern technology. Stainless steel and special materials, such as duplex and nickel-based alloys (Hastelloy, Inconel) are processed. All our production experts have the mandatory certificates, and have mastered the welding process MIG, MAG, TIG, Plasma and Orbital and work solely with certified welding consumables. The pressure vessles and chemical reactors are finally polished, pickled, passivated and tested using non-destructive test methods. KASAG products meet all your standards.

The temperature of jacketed reactors can be controlled by TCUs (temperature control unit) large central heating/cooling units with secondary systems for individual reactor temperature control process steam (in case of large metal reactors) Our jacketed reactors are typically temperature controlled using heat transfer oil and TCU or central heating/cooling units. The heat transfer oil which is pumped through the jacket of the reactor controls the process temperature inside the reactor. The temperature range of the heat transfer oil spans from -80°C up to 300°C (depending on the heat transfer oil used).

Most processes in glass reactors are performed under vacuum. We cooperate with the leading manufacturers of vacuum pumps with the aim to supply complete reactions systems (reactor plus vacuum pumps). This cooperation guarantees best process performance due to the optimal configuration of reactor and vacuum pumps.

Laboratory pressure reactor system - comfortable and simple operation Reactor volume: 0.25 to 5.0 liter Pressure: -1 (FV) to +60 / 200 bar Temperature: -20 °C to +250 °C Material: Borosilicate glass 3.3, stainless steel, Hastelloy® Other materials, pressures & temperatures are available. This multipurpose pressure reactor system is designed for the use of interchangeable glass and steel pressure vessels. Safety features guarantee safe reactions under pressure. The glass reactors ensure high resistance against acids, while allowing visual process control and monitoring. This is also possible under high pressure by using steel pressure vessels with sight glasses. Various low to high torque magnetic drives ensure efficient mixing and stirring low to high viscosity process media as well as excellent heat transfer. The modular setup of the polyclave system allows changing or upgrading for new tasks at any time.

Laboratory high pressure reactor system Reactor volume: 0.1 - 1.0 liter Pressure: -1 (FV) to +200 bar Temperature: -20 °C to +300 °C Material: stainless steel, Hastelloy® Other materials, pressures & temperatures are available This high pressure reactor system is designed for the use of interchangeable steel pressure vessels. Safety features guarantee safe reactions under pressure. The stainless steel or Hastelloy reactors ensure high resistance against acids. Visual process control and monitoring is also possible under high pressure by using steel pressure vessels with sight glasses. Various low to high torque magnetic drives ensure efficient mixing and stirring low to high viscosity process media as well as excellent heat transfer. The fast action closure and vessel lift makes changing vessels quick and easy without the use of tools. The modular setup of the midiclave system allows changing or upgrading for new tasks at any time.

Laboratory high pressure reactor system Reactor volume: 0.5 - 5.0 liter Pressure: -1 (FV) to +350 bar Temperature: -20 °C to +350 °C Material: stainless-steel, Hastelloy® Other materials, pressures & temperatures are available. This high pressure reactor system is designed for the use of interchangeable steel pressure vessels. Safety features guarantee safe reactions under pressure. The stainless steel or Hastelloy® reactors ensure high resistance against acids. The high torque magnetic drive ensures efficient mixing and stirring of the process media as well as excellent heat transfer. The system is equipped with a lifting device for vessel and electric heating. The modular setup of the limbo ls system allows changing or upgrading for new tasks at any time.

Inert laboratory pressure reactor system Reactor volume: 100 - 300 ml Pressure: -1 (FV) to +10 bar Temperature: -20 °C to +150 °C Material: Borosilicate glass 3.3, PTFE, PFA, FEP Special executions are available. This metal - free pressure reactor system is designed for the use of interchangeable glass pressure vessels. All product touched parts are made of inert (non-metallic) materials. Safety features guarantee safe reactions under pressure. The glass reactors ensure high resistance against acids, while allowing visual process control and monitoring. A wide range of accessories is available – talk to us to define the right setup for your specific need.

Laboratory pressure reactor system - metal-free executions Reactor volume: 1.0 - 20.0 liter Pressure: -1 (FV) to + 6 bar Temperature: -20 °C to +180 °C Material: glass, glass-lined steel, ceramic, PFA, PEEK, PTFE Our lab to pilot scale reactor models are available as metal-free / inert versions: polyclave inert versoclave inert (available only with glass-lined steel vessel) kiloclave inert (available only with glass-lined steel vessel) These multipurpose pressure reactor systems ensure high resistance against aggressive chemicals, while avoiding corrosion and contamination or side reactions with metals. They are designed for the use with either glass-lined steel pressure vessels or with glass pressure vessels. The use of high torque ceramic magnetic stirrer drive ensures efficient mixing of low to high viscosity process media as well as excellent heat transfer.

Pressure reactor for kilo labs and small-scale production Reactor volume: 20 to 500 liter Pressure: -1 (FV) to +200 bar Temperature: -20 °C to +300 °C Material: stainless steel, Hastelloy® Other materials, pressures & temperatures are available Buchi pilot plants are built for pressure reactions as well as for reactions under full vacuum. Different technologies and materials are used, depending on the requested process and process media. Pilotclave pressure reactors range from 50 - 500 liter and are all customized. To quote such systems we require detailed specifications. Safety is important with such larger scale systems, especially when doing hydrogenations and other reactions under higher pressure. The degree of automation and process control vary from simple data collection to complete automation of the system. In most cases, the reaction vessels are jacketed steel or Hastelloy® reactors.

For dependable and reproducible hydrogenations Buchi gas dosing system bpc 2 in combination with Buchi pressure reactors creates an optimal solution for safe, accurate and reproducible hydrogenations. The Buchi hydrogenator is a turnkey hydrogenation solution, consisting of: bpc 2 (Buchi pressflow controller) for hydrogen dosing, control of reaction pressure and continuous measuring of the Hydrogen uptake until saturation Buchi pressure reactors, offered in different materials and volumes for high to low pressure applications The unique volumetric hydrogen gas dosing records the parameters pressure, momentary consumption and overall consumption. The optional bls3 allows Operation of the apparatus via PC and storing or recorded data for further analyses.

cyclone 075 dc / 300 ac - stirrer drives with magnetic coupling Torque range: 75, 300 Ncm Temperature range: - 50 °C to + 400 °C Pressure range: full vacuum - 500 bar / 6000 psi Stirrer speed: 0 - 2000 / 3000 rpm Materials: stainless steel, Hastelloy®, Tantalum, Titanium, ceramic etc. Buchiglas magnetic stirrer drives (cyclone) are produced for the mixing of chemicals of low to high viscosity in pressurized lab reactors. Cyclone type magnetic stirrer drives have integrated motors and controllers for the stirrer rotation speed.

Universal glass reactor / Metal laboratory pressure reactor Reactor volume: 100 to 300 ml Pressure: -1 to +150 bar Temperature: -20 °C to +300 °C Material: Borosilicate glass 3.3, stainless steel, Hastelloy® Other materials, pressures & temperatures are available. This multipurpose pressure reactor system is designed for the use of interchangeable glass and steel pressure vessels. Safety features guarantee safe reactions under pressure. The glass reactors ensure high resistance against acids, while allowing visual process control and monitoring. It is also possible to use steel pressure vessels for high pressure reactions. The magnetic drive ensures efficient mixing and stirring of the process media as well as excellent heat transfer. The Fast Action Closure makes changing vessels quick and easy without the use of tools.

Bottom outlet valves Inner diameter: DN3 - DN25 Temperature: 350 °C Pressure: 350 / 500 bar - 5000 / 7000 psi Material: stainless steel, Hastelloy®, Titanium etc. Buchi bottom valves are very compact, available for different operating conditions and functions. Solenoid bottom valves with a pneumatic actuator are used for automated opening / closing with signal feedback of the status.

Laboratory pressure reactor system - easy operation for heavy pressure vessels Reactor volume: 0.5 to 20.0 liter Pressure: -1 (FV) to +60 / 200 bar Temperature: -20 °C to +250 °C Material: stainless steel, Hastelloy®, glass-lined steel Other materials, pressures & temperatures are available This multipurpose pressure reactor system is designed for the use of large steel pressure vessels. The hydraulic vessel lift with tilt function makes opening and closing as well as cleaning of the vessel very easy. Safety features guarantee safe reactions under pressure. The stainless steel or Hastelloy® reactors ensure high resistance against acids. Visual process control and monitoring is also possible under high pressure by using steel pressure vessels with sight glasses. Various low to high torque magnetic drives ensure efficient mixing and stirring low to high viscosity process media as well as excellent heat transfer.

Laboratory pressure reactor system - for pressure reactions in metal pressure vessels Reactor volume: 0.5 to 5.0 liter Pressure: -1 (FV) to +60 / 200 bar Temperature: -20 °C to +250 °C Material: stainless steel, Hastelloy® Other materials, pressures & temperatures are available This multipurpose pressure reactor system is designed for the use of interchangeable steel pressure vessels. Safety features guarantee safe reactions under pressure. The stainless steel or Hastelloy® reactors ensure high resistance against acids. Visual process control and monitoring is also possible under high pressure by using steel pressure vessels with sight glasses. Various low to high torque magnetic drives ensure efficient mixing and stirring low to high viscosity process media as well as excellent heat transfer.

Corrosion testing requires the realistic simulation of the process environment. These environments often include HPHT (high pressure high temperature) conditions. Thanks to our proprietary designs and the use of high-performance materials our industry leading HPHT corrosion testing autoclaves are suitable for the most challenging corrosion testing applications. We have worked jointly with customers from various industries such as upstream and downstream oil & gas, petrochemicals, steel, nuclear and conventional power generation, inspection, certification and testing to design, engineer and manufacture customized corrosion testing solutions for their individual applications.

Probes for process control Probes are available to measure the different process parameters. These values can be displayed on our monitoring instrument and recorded in our bls software, see measure & control. Frequently measured parameters are: temperature pressure stirrer speed torque pH IR probes, probes to control particle sizes etc. from other suppliers can be integrated into our pressure reactors or stirred autoclaves.

We offer various solutions for liquid dosing. Based on parameters such as flow rate, dosing accuracy, properties of the media process and regulatory requirements we select the appropriate method of dosing as well the most suitable dosing instruments. Dosing methods used, include gravimetric dosing with load cells, various types of dosing pumps and dosing with pumps using mass flow controller (MFC) and level sensors.

Mobile gas scrubber (volume scrubbing liquid) : 6, 10, 20, 50, 100 liter Mobile gas scrubber (column diameter): DN 50, 70, 100, 150, 200 Stationary gas scrubber (volume scrubbing liquid) : Customized according to process requirements Stationary gas scrubber (column diameter): DN50 up to DN600 Pressure: -1.0 (FV) to +0.5 bar Temperature exhaust gas: -60 °C to +200 °C Temperature scrubbing liquid: 0 °C to +80 °C Material: Borosilicate glass 3.3, PTFE, ETFE Gas scrubbers are used to neutralize corrosive exhaust gas from reactors. Depending on the scrubbing liquid, they can be used for caustic or acidic vapors. Gas scrubbers are equipped with an ETFE lined, corrosion resistant magnetic coupled pump. The flow rate of the scrubbing liquid can be controlled with the built-in reducing valve. The scrubbing liquid temperature is maintained by a spiral cooler in the liquid circuit.

Glass distillation columns up to DN 600 are packed with random packing such as Raschig rings, ceramic saddles, PFA packing elements or structured packing dependent on the required separation performance and process media. Each packing type shows different separation performance, indicated by their number of theoretical stages. In combination with glass process equipment, highly corrosion resistant packing material is used for packed glass distillation columns.

Glass-lined steel reactor: 250 - 10'000 liter Pressure: -1.0 (FV) to +0.5 bar Temperature: -60 °C (-90 °C) to +200 °C Material: Borosilicate glass 3.3, glass-lined steel, PTFE, PFA, tantalum Chemical process equipment consisting of glass-lined reactors or mixing tanks with distillation overhead in borosilicate glass can be operated at full vacuum and low pressure. A large variety of chemicals can be processed in such plants due to the highly corrosion resistant materials used. The design varies between multipurpose product / process specific set ups. Feeders and receivers are made of glass for smaller units and of glass lined steel for larger setups. Shell and tube type heat exchangers are built with inner tubes made of borosilicate glass, glass-lined steel, silicon carbide, tantalum or other metals depending on process parameters and other requirements.

Glass pilot reactor and pilot plant Glass reactor: 15, 30, 60 liter Pressure: -1.0 (FV) to +0.5 bar Temperature: -60 °C (-90 °C) to +200 °C Material: Borosilicate glass 3.3, glass-lined steel, PTFE, PFA, tantalum A clean-room setup and other materials are available to meet your specific process requirements. Performance and reliability are key issues in the explosion proof design of Buchi glass reaction systems. The inert materials allow safe processing in an inert atmosphere of a wide range of solvents and acids in a completely sealed glass reaction system under full vacuum. Multiple chemical reaction steps are performed safely in the same setup. The system consists of: Reactor, solid jacketed full view glass reactor to easily improve and control chemical reactions by visual observation Distillation glass overhead built with buchiflex components (unique flexible ball - socket joints) for mulitple, reliable processes under full vacuum

Basic glass reactor systems for API synthesis, small scale production and pilot plant. Glass reactor: 15, 30, 60 liter Pressure: -1.0 (FV) to +0.5 bar Temperature: -60 °C (-90 °C) to +200 °C Material: Borosilicate glass 3.3, glass-lined steel, PTFE, PFA, Tantalum A clean-room setup and other materials are available to meet your specific process requirements. Performance and reliability are key issues in the explosion proof design of Buchi glass reaction systems. The inert materials allow safe processing in an inert atmosphere of a wide range of solvents and acids in a completely sealed glass reaction system under full vacuum. Multiple chemical reaction steps are performed safely in the same setup. The system consists of: Solid jacketed full view glass reactor to easily improve and control reactions by visual observation Distillation glass overhead built with buchiflex components (unique flexible ball - socket joints) for multiple, reliable processes under full vacuum

Glass reactor: 20 to 30 liter Pressure: -1.0 (FV) to +0.5 bar Temperature: -60 °C (optional -90 °C) to +200 °C Material: Borosilicate glass 3.3, PTFE, PFA, PEEK The midiPilot is our sturdy multipurpose glass reactor for small volumes. It is specifically designed for applications in kilo lab, for chemical process development and cGMP compliant API syntheses. A clean-room setup and other materials are available to meet your specific process requirements. A clean-room setup and other materials are available to meet your specific process requirements.

With the miniPilot product family (reactor, nutsche filter, scrubber) we offer miniplant pilot reactors for chemical process development, scale-up, process simulation and kilo-scale production. The reactors' explosion proof design (ATEX) and inert materials allow safe processing of solvents and acids in a completely sealed reaction vessel. The compact standard reactor setup can easily be modified, interchangeable reaction vessels of 5, 10 and 15 liter including interchangeable stirrers are available. The reaction vessel is installed on a lifting / lowering device to simplify opening and cleaning. The distillation glass overhead is built with flexible ball-socket joints for multiple chemical reactions under full vacuum. A clean-room setup and other materials are available to meet your specific process requirements.

High-performance reactor systems for API synthesis, small scale production and pilot plant applications Glass, glass-lined steel reactor: 15, 30, 60, 100, 160, 250 liter Pressure: -1.0 (FV) to +0.5 bar Temperature: -60 °C (-90 °C) to +200 °C Material: Borosilicate glass 3.3, glass-lined steel, PTFE, PFA, tantalum A clean-room setup and other materials are available to meet your specific process requirements. Performance and reliability are key issues in the explosion proof design of Buchi glass reaction systems: The inert materials allow safe processing in a inert atmosphere of a wide range of solvents and acids in a completely sealed glass reaction system under full vacuum. Multiple chemical reaction steps are performed safely in the same setup. The system consists of:

Compact metal laboratory pressure reactor / stirred autoclave with stirrer magnetic drive Reactor volume: 100 to 300 ml Pressure: -1 to +150 bar Temperature: -20 °C to +300 °C Material: Stainless steel, Hastelloy® Other materials, pressures & temperatures are available This multipurpose pressure reactor system is designed for the use of interchangeable steel pressure vessels. Safety features guarantee safe reactions under pressure. The steel reactors ensure high resistance against acids, while allowing high pressure reactions. The magnetic drive ensures efficient mixing and stirring of the process media as well as excellent heat transfer. The Fast Action Closure makes changing vessels quick and easy without the use of tools. The modular setup of the miniclave drive system allows changing or upgrading for new tasks at any time.

Laboratory pressure reactor system Reactor volume: 10 to 25 ml Pressure: -1 (FV) to +10 / 100 bar Temperature: -20 °C to +200 / 300 °C Material: Borosilicate glass 3.3, stainless steel, Hastelloy®, PTFE Other materials, pressures & temperatures are available. This pressure reactor system is designed for the use of interchangeable pressure vessels in glass, steel, Hastelloy®, Teflon. Safety features guarantee safe reactions under pressure. The glass pressure reactors ensure high resistance against acids, while allowing visual process control and monitoring.