Welding robots - Import export

Welding Machine Metal Cover

Carbon Steel and Stainless Steel Robot Laser Welding Part Manufacturing

Clean and high-quality cutting edge Increased productivity through reduced scrap and labor costs Low cost maintenance and consumables Maximum system flexibility thanks to robot mobility Designed to run without human intervention Easy and efficient to program, even complex paths and shapes Provides better precision, customization, speed and safety Optimal material utilization Robotic Cutting Software; Parameters automatically adjusted regarding to material and thickness. Calculated tool-paths and robot movements can be verified with simulation. Robot paths and laser parameters can be easily calculated on the offline CAM and simulation software. Step data can be loaded, and paths can be determined from edges or faces of CAD data

Machine is ideal for welding process of PVC plastic profiles at four corners. Fully automatic four corner welding of PVC window profiles at an angle of 90° Welding of a complete window frame or sash in one cycle All profile related welding parameters are individually programmable User-friendly operating system compatible to all optimization programs Parameters are set easily by means of 8’’ LCD color touch screen Automatic line can be made by combining with Cooling Unit (SA 250),Corner Cleaning Machine (CNC 608-610) and Rotating Robot (SA 260) Automatically setting of standard (2 mm) or seamless (0.2 mm) welding options Long time of Teflon using period by means of the roller system Automatically discharging of the frames after welding operation Colored and white profiles selection modes Saving of time by means of practical mold change system Operator safety barrier Adjusting the heat between 0-300°C via electronic thermostat Minimum welding measurement : 400 x400 mm

You can watch videos from our youtube channel as 2k welding.

It can quickly weld stainless steel and mild steel materials even for high-volume orders. In addition to robotic welding, we professionally perform TIG welding for stainless steel and aluminum by our certified welding team. We provide different welding procedures, i.e. MIG, TIG and spot welding.

Fanuc Arc welding robot with 2 meters reaching capacity can weld 5 mm -20 mm parts with multi dimensional and efficient methods. Thin design makes the robot ideal for usage in different sectors from automotive to furniture industry. Unlike traditional welding methods, you can achieve the quality from first to last part. In addition to TIG welding, We are also working with other welding methods such as stainless steel welding (MIG/MAG) and spot welding depending on our client's needs and material preferences.

We work to ensure that your manufacturing processes are not interrupted; We offer our product, which is easy to use and suitable for Worker Health and Safety, with heavy load wheels, Electrostatic painted or Galvanized, to the service of our valued users with the assurance of ERKA PALET.

Fit-Up systems shortens the big diametric and heavy pieces’ montage period in cylindrical piece fabrication and reduces the need of crane and operator. Fit-Up systems basically consist of 2 main rotator teams. With the fixed rotator system, pieces’ heights towards each other are adjusted while rotator amount increases according to piece tonnage. Other rotator systems are mobile and as it appends to the piece it moves forward and basically make the movement of the piece’s rotating movement. With the help of column-bom which is the source of montaged pieces on Fit-up systems, it can be finished quickly while saving man-hour. In Fit-up system basically; besides the fixed rotator set that adjusts montage and heights it contains 2 motorized and 1 wanderer rotator systems.

EKO circular welding systems are designed for circular pieces’ integration with various welding methods in different positions. It appeals to a wide usage area in which all of the welding techs single and multipass welding tig, mig/mag and submerged welds can be used. It is used in environmental and linear welding of materials like circular formed, boiler, thermosiphon, hydraulic cylinder, conveyor roller, conveyor wheel, solar power boilers etc. It increases output and gain with the savings of materials and time. Upon request, production is made on different diameter, height and features

Rotators are resistant to severe working conditions and are designed to rotate work pieces weighing 5 to 150 tons. It enables the cylindrical parts weld sensitively by rotating clockwise or anticlockwise. In line with customer’s demanded diameter and tonnages, its production can be made auto regulative or conventionally. Features -Through polyurethane coated wheels rotation quakes and uploading hitting are absorbed during welding. -In the applications requiring high temperature and major load, featured steel wheels can be used as well. -Wheels possess self-adjusting feature for small or big diameters. This adjustment can be made with ball screw or by hand optionally. -For the manual usage, digital control or analog entries can be integrated to Column Bom systems. -Sensitive rotation with low gaped reducer -Synchronised working feature -Power transmission with flat gears

Positioner is designed in order to change the piece’s position, tied onto it, to the best and weld. It gives movement opportunity on two independent lines which are rotating and angular positioning. Positioners can be fixed to the ground according to weight and center of gravity of the work piece. Flange rotating speed can be sensitively adjusted with the control. Optionally it can be adapted with Column-bom system as to work synchronized. Rotator and positioning motors are equipped with thermic protector separately.

Corner Cleaning Machines are designed for the cleaning of welding chips of PVC profiles that is welded at angle of 90°. CNC 608: 2 x servo drive motors, CNC 610: 4 x servo motor drives. After welding, operator or Robot mechanism (SA 260) automatically takes the frame from the place where the cleaning process start and carry out the cleaning of the flashes by means of the spinning mechanism Zero and standard welding can be selected from the screen All units parameters can be set inde pendently according to the frames Automatic frame and sash profile recognition system Automatic line can be made by combining with Four Corner Welding Mach.(DK 540), Cooling Unit (SA 250) and Rotating Robot (SA 260) at a later date Eliminate the flashes on the lower and up per surfaces by two independently operated cleaning units (CNC 610) Memory capacity of 6500 profiles Windows based industrial PC and 15’’ LCD touch screen color monitor Remote connection via internet and providing technical support

PRODUCT INFORMATION Corner Cleaning Machines are designed for the cleaning of welding chips of PVC profiles that is welded at angle of 90°. CNC 608: 2 x servo drive motors, CNC 610: 4 x servo motor drives. After welding, operator or Robot mechanism (SA 260) automatically takes the frame from the place where the cleaning process start and carry out the cleaning of the flashes by means of the spinning mechanism Zero and standard welding can be selected from the screen All units parameters can be set inde pendently according to the frames Automatic frame and sash profile recognition system Automatic line can be made by combining with Four Corner Welding Mach.(DK 540), Cooling Unit (SA 250) and Rotating Robot (SA 260) at a later date Eliminate the flashes on the lower and up per surfaces by two independently operated cleaning units (CNC 610) Memory capacity of 6500 profiles Windows based industrial PC and 15’’ LCD touch screen color monitor

PRODUCT INFORMATION Corner Cleaning Machines are designed for the cleaning of welding chips of PVC profiles that is welded at angle of 90°. CNC 608: 2 x servo drive motors, CNC 610: 4 x servo motor drives. After welding, operator or Robot mechanism (SA 260) automatically takes the frame from the place where the cleaning process start and carry out the cleaning of the flashes by means of the spinning mechanism Zero and standard welding can be selected from the screen All units parameters can be set inde pendently according to the frames Automatic frame and sash profile recognition system Automatic line can be made by combining with Four Corner Welding Mach.(DK 540), Cooling Unit (SA 250) and Rotating Robot (SA 260) at a later date Eliminate the flashes on the lower and up per surfaces by two independently operated cleaning units (CNC 610) Memory capacity of 6500 profiles Windows based industrial PC and 15’’ LCD touch screen color monitor

Tower cranes, of which Pi Makina is the first domestic manufacturer, are produced with 6 and 7-axis robot welding manufacturing technology. These easy-to-install and easy-to-assemble cranes are indispensable for construction sites by virtue of their load lifting capacities ranging from 2 to 24 tons, their boom tip lifting capabilities between 750 kilograms and 2 tons, and the working radius of up to 80 meters. With its powerful automation system, ergonomic stairs, and platform design, it provides its users with a comfortable and safe working experience. Pi Makina tower cranes, which have become an important brand of the sector in recent years with their 100% domesticity rate and superior features,.

Our product properties and advantages are listed below: - All our products are manufactured with high quality & meticulously selected mostly Turkish raw materials - Premium quality shock absorber oils such as; Fuchs and Texoil are used in production - Products’ tube and sheet thickness directly match OEM standards (25% thicker than Chinese competitors products) - Manufactured with Cataphoresis Coating and Robotic Welding which Secures utmost endurance and long service life (our entire product range come with a 1 year Guarantee period)